warehouse | Warehousing Insights | Material Handling Systems - Part 26
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Reasons to Replace Old Conveyors

July 16, 2019
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conveyor

Conveyor systems are usually built for durability and an extended working life. With consideration for certain factors like the type of product and usage rates, conveyors can run for years and generate excellent return-on-investment. However, ROI diminishes and the conveyor starts costing more money than it’s worth if it’s extended too long.  Systems can be the lifeblood of warehouse operations, so relying on an old one can begin to cost more than replacing it.

There are signs to look for when you suspect your system is affecting your overall efficiency and bottom line.

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Posted in Conveyor Optimization|

Keep Pushing: Safety Guidelines For Pushback Rack Systems

June 18, 2019
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pallet rack system

Pushback rack systems provide a unique way to gain more space in a crowded warehouse. They store pallet loads on both sides of an aisle at higher cubic densities, approximately 25% to 65% greater than selective racking. What that means is loads can be stored and retrieved from the same aisle, reducing the number of aisles needed. Freed space, that’s the name of the game with pushback rack.

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Posted in Pallet & Warehouse Racks|

Ways to Prevent Damage in Rack Aisles

June 6, 2019
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pallet rack system

Where there are people, forklifts and heavy pallets, there is always the potential for damage. You can walk through just about any warehouse and see dented rack frames, crushed wall sections, damaged pallets and other telltale signs of facility wear and tear. This is why walking around is a great warehouse management technique, but there is more you can do.

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Posted in Pallet & Warehouse Racks|

How to Deal with Pallet Flow Jams

May 23, 2019
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deep lane pallet flow system

Pallet flow racks are the ultimate in high-density, space-saving storage. When you need to concentrate storage of similar SKUs into a tight space, flow systems are ideal. A single SKU can be loaded into the back of the system and stored multiple pallets deep in a pick position, first-in, first-out order. Like any gravity flow equipment, there is a possibility of jams, and those jams can sometimes be in the center of a packed rack system — and difficult to reach. What are some safe methods to deal with this problem?

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Posted in Pallet & Warehouse Racks|

Carousels & Ecommerce

May 8, 2019
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Vertical Carousels
Once an afterthought in the warehouse, vertical carousels are being reborn in the omnichannel age as a fulfillment finish line product. Retailers are eyeing carousels to help them aid in customer retrieval of picked orders shipped to a retail location, which is giving the carousel a “moment” as a new last-mile darling. Whether located in the back of the store for employees to use, or at the front for customers to pick up themselves, vertical carousels are showing to be a good fit for this new age of sales. But don’t sleep on their value in industrial settings or distribution channels.

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Posted in Automation, Labor & Efficiency|

Load the Barbell: Heavy Lifting Options

April 18, 2019
by

jib crane

When you need to move heavy loads, you want equipment that offers the flexibility of a CrossFitter with the power of a power-lifting beast. Lifting heavy loads is no small feat, and understanding which option will work best for your facility, plant, or warehouse will keep your lifts in good form without sacrificing strength.

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Posted in Lifting & Lift Systems|

Crossing Conveyor Lines: The Options

March 19, 2019
by

conveyor cross over choices

The extensive conveyor lines that snake through many distribution facilities allow operations to transport, buffer and direct loads in a way that takes the best possible advantage of space. These conveyor systems are essentially the core around which a lean, efficient material handling operation is built, but they also create barriers to people moving around the facility since they can block the flow of foot traffic.

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Posted in Conveyor Optimization|

Pretty Much Everything Rolls on Casters

March 14, 2019
by

caster wheel

Casters are the unsung heroes of the material handling world. Whether you operate a warehouse, facility or plant, you utilize casters every day in your distribution or manufacturing environment.

When you take the time to review your production environment and the types of casters available to you, it is possible to save money, enhance safety and boost production by choosing the right products from the start. This step-by-step guide will aid you in finding the best caster solutions for your workplace.

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Posted in Material Handling|

Dukes of Hazardous

February 26, 2019
by

safe warehouse workers

For all the work that goes into preventing them, the majority of warehouses share many of the same safety hazards.

Due to the way warehouses handle items and process shipments, many of their workers are subject to similar risks for injury and product damage. While this can seem like an unending cycle of danger, there’s plenty of ways to mitigate these more prominent ones and keep everyone and everything in your warehouse safe from harm.

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Posted in Safety & Ergonomics|

The Impact Of Industrial Robots On Your Workforce

February 14, 2019
by

robot fulfillment

A research paper was released last month by two Harvard labor economists highlighted one of the coming decade’s most interesting talking points: the automated labor of the future. We are no strangers to the unique opportunities that adding robots can provide. What this paper sought to do was estimate the current effect of the introduction of robots on wages and employment, while also focus on the future they pose in industrial and manufacturing economies.

With this kind of research being conducted (with many more studies to be revealed for sure) and a spotlight put on the future robotic workforce, many with facilities that could use their services would be wise to discover how they can benefit. But what, exactly, should you be looking for?

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Posted in Automation, Labor & Efficiency|

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