Safety & Ergonomics | Warehousing Insights | Material Handling Systems - Part 3
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How to Solve the Ergonomic Problems of Floor-Level Carton Picking

September 27, 2016

order picker in a rack warehouse

When working with palletized goods stored at floor level beneath a rack beam in a typical warehouse, there are significant issues for order pickers who execute these tasks daily, including strains and stresses that can lead to major injuries, down time, and worker compensation expenses.

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Posted in Safety & Ergonomics|

Securing Product in Pallet Rack Bays

April 19, 2016

Rack Safety Types

There are some inherent safety and security issues when it comes to pallet rack – goods failing to be appropriately stacked on the pallets, failing to shrink wrap goods on the pallet, over hanging pallets past the rack beams into the flue space, and failing to secure high dollar products being stored in rack bays. Each of these situations present hazards either in safety or security.

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Posted in Security|

Comfort and Productivity: It’s Worth It

March 15, 2016

Workers at Packaging Station

I recently attended a product training class on high volume low speed fans, and a statistic was thrown out to the audience that really got me thinking. A NASA study, Compendium of Human Responses to the Aerospace Environment*, showed that worker productivity falls significantly for every degree over an optimum temperature of about 72 degrees. If the temperature hits 85 degrees in the workplace, productivity drops by 18% and accuracy a walloping 40%.

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Posted in Safety & Ergonomics|

Safety – A Manufacturing & Distribution Hot Button

November 3, 2015

ProMat 2015 Convention Floor

In manufacturing & distribution, safety is an area of top concern, for both the protection of workers and financial ramifications for companies. We spent some time at ProMat with Kelly Kamlager from Ladder Industries to examine the importance of safety and compliance for industrial companies.

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Falling Item Prevention for Pallet Racks

August 27, 2015

falling items in a rack and shelving system

Heavy inventory stored high on racks have a chance for pallets or cartons to fall. How can you prevent this problem?

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Posted in Pallet & Warehouse Racks|

Mezzanine, Platform & Pick Module Fall Prevention

April 9, 2015

edge of a pick module with safety gates

Above: the edge of this pick module, which leads to a fall of over 20 feet, is guarded by a series of pallet flow swing gates.

When companies install storage platforms, the hustle and bustle of a busy working day can soften safety processes–a kind of soft that might lead to a hard and very expensive landing. Here are some ways you can reduce issue with work platform falls.

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Posted in Mezzanines & Industrial Platforms|

Forklift Safety Steps to Take Before Every Shift

October 10, 2014

Forklift raising pallet load onto pallet rack
Fork lifts are the mules of the industry, and we expect them to just power up and run when we need them to, but there are some very important safety aspects that should be taken care of before every shift. Safety steps that lengthen the service life of the vehicle, assure the vehicle operates as it should, and helps make it more visible to others working in the same space with the forklift. Read the rest of this entry »

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Posted in Safety & Ergonomics|

Are We Automating Jobs Away?

October 3, 2014

A Variety of robots

In the last 200 years 70% of jobs done by American workers have been replaced by automation – and during the next century we will see another automation revolution that replaces 70% of American jobs–again.

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Posted in Automation, Labor & Efficiency|

Long Item Storage: Comparing Traditional and Crank-Out Cantilever Racks

August 29, 2014

Crank Out Cantilever Rack

If you’ve got conduit, tubing, rebar, pipe or bar stock, you need cantilever rack – period. Get it off the floor, off of standard shelving and pallet rack, and put it somewhere you don’t have to fight with it each time you need some. If you’re really smart, you’ll put it where overhead lift equipment can get to it – because once you get it stored right, you’ll wonder what the heck you were thinking earlier.

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Posted in Pallet & Warehouse Racks|

Guard Rail: When, Where and What

August 15, 2014

Forklift stopped by guardrail

Choosing guard rail can be confusing unless you understand clearly what kinds of conditions you are protecting against and what assets you are protecting. Whether it be fall protection for workers or asset protection from industrial vehicle usage, there is a guard rail that fits that need.

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