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The Final Frontier – Using Space Efficiently

August 16, 2018

shelf supported mezzanine

In a recent article released by the Wall Street Journal, warehouse space was showcased as being at its tightest since 2000. While this should come as no surprise that this issue of space is consistently growing, the rate at which warehouse vacancy is dwindling is far outpacing the increase in new construction.  In the second quarter of 2018 alone, industrial real estate availability fell to 7.2%. This creates in a unique predicament for those thriving and looking towards expansion, but also provides opportunities for those who can maximize their available footprint.

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Posted in Space Optimization & Planning|

A Detailed Guide to Pallet Rack Decking Types

July 24, 2018

pallet rack decking

Pallet rack is a key storage method for effective warehouses, allowing high-cube storage in vertical space along with organizational advantages. When searching for the right pallet rack, you also must consider what decking you want to use with the pallet rack you chose. Each decking option can provide your rack with even more efficiency and storage potential, but which one will work for your rack?

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Posted in Pallet & Warehouse Racks|

So You’ve Decided To Automate Your Facility. What Next?

February 22, 2018

With the rapid increase in the pace of manufacturing and distribution, facilities that automate manual processes will increase their ROI and grow their bottom line.

Customer demand is ever-increasing, right along with the costs to service that demand. You want your warehouse to deliver faster and more efficient results without sacrificing production. You’re looking at automating components within your facility to produce this change. But how can you really get started?

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Posted in Automation, Labor & Efficiency|

Essential Skills for Warehouse Managers

January 4, 2018

man in rack aisle holding clipboard

It’s demanding to manage a warehouse, distribution, plant floor, manufacturing or order processing facility.

There are time constraints, labor shortages, long hours, and demands from both customers and management. The phone rings a lot with all kinds of issues. For warehouse managers, today’s age of rapid e-commerce order fulfillment, rising customer expectations, new technologies and regulatory issues have made the job more complex than ever. What specific skill sets should you cultivate as a manager?

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Posted in Warehousing & Distribution|

How to Prepare Your Warehouse for a Client Tour

December 13, 2017

pallet rack with yellow floor striping

When a prospective client wants to visit your 3PL facility, it’s critical; you could be on the verge of new business.

You want to show them why they should select you as their 3PL of choice; that you’re the best choice; that you can be trusted to help them serve their clients. It’s no easy task running a successful warehouse or third-party logistics company – it’s a multi-faceted organization with its own specific attributes and specialties.

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Posted in Warehousing & Distribution|

How Can You Go Forklift-Free?

December 12, 2017

forklift with motion blur

The forklift is ubiquitous in warehousing, manufacturing, distribution and other industrial operations, but many companies are actively working to reduce fleet size—or eliminate forklifts entirely.

Why eliminate forklifts?

This seems to be mostly about safety. Powered industrial trucks ranked sixth for OSHA violations in the most recent data. They’re always near the top. They cause about 100 deaths in the United States every year, and tens of thousands of injuries, with a high percentage termed “serious.” Forklifts are often the single most hazardous machine in any facility that operates them. Can you truly make a warehouse forklift free, as many EHS experts recommend? Maybe not, but you can minimize forklifts and keep them out of the most dangerous areas. Let’s dive into some methods.

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Posted in Forklift - Pedestrian Safety|

How to Keep Workers Safe at any Height

November 7, 2017

worker using a fall arrest lanyard

Working at height continues to rank high on the list every year when it comes to OSHA statistics, potential causes of major injuries and even fatalities.

Research shows that far too many people end up injured or worse because of their work on ladders, rooftops or other spots above the ground. As a result, it is extremely important for EHS leaders to be aware of the potential hazards their personnel face when working at heights, as well as the best ways to keep employees safe on the job.

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Posted in Safety & Ergonomics|

The Warehouse Manager’s Guide to Walking Around: Pallet Racks

September 19, 2017

It’s always busy when you operate a warehouses or DC, but as noted philosopher Ferris Bueller once said, “life moves pretty fast. If you don’t stop and look around once in a while, you could miss it.” The same applies to your facility and specifically its pallet racks. A good way to ensure they’re being used correctly and safely is to stop and look around once in a while. In that spirit, let’s touch on some things to examine in your warehouse rack operation.

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Posted in Pallet & Warehouse Racks|

3PL Reverse Logistics: Going Reverse to Move Ahead

July 20, 2017

Make Reverse Logistics a priority

E-commerce customers are increasingly comfortable with a buying experience that includes easy, free and frequent returns. Returns—and the issues involved with them—are nothing new for retail and e-commerce distribution. The “new normal” of frequent returns offers 3PLs that can leverage their reverse logistics capacity a significant competitive advantage over competitors who can’t adapt to the new reality.

While some companies consider reverse logistics a necessary evil, those with well-managed returns programs can increase overall efficiency and profitability while satisfying customers and increasing loyalty. They find ways to resell more returned products, and can dispose of or restock what they can’t resell more efficiently and with less environmental impact.

What are some ways to increase your returns capacity?

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Posted in Warehousing & Distribution|

Ergonomics and Adjustable Workstations: A Guide

May 25, 2017

warehouse workstation positioned over a conveyor

Adjustable workstations make operations like packing, picking, assembly and inspection safer, more comfortable and more productive because they easily let operators work in the ergonomic “golden zone” suitable for their own needs – the same station can be used by someone 6’4″ as someone 5/2″ on multiple shifts, or if the load or work varies in height, like multiple sized boxes or various motors that may be different sizes. These workbenches are adjustable, usually by crank or by powered switch or pushbutton. What might suit you best?

That said, having to utilize a crank to adjust the height is inherently counter to the fundamentals of ergonomics, and it’s slow. To combat this, consider electric adjustable workstations, which provide multiple advantages over their cranking counterparts.

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Posted in Storage, Organization & Workstations|

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