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Information on the products and techniques to better store, handle, and move products in your facility.

Protecting Order Pickers in Rack Aisles

June 22, 2012

Picking orders in a pallet rack aisle

“We need help before someone gets hurt”

The situation is familiar: in a busy warehouse or distribution center, you can have dozens or hundreds of order pickers that walk the floor with carts and clipboards or scan guns to pick orders for shipping. These are usually focused people who have the job in mind. After all, you’ve probably told them how speed is of the essence – which it is. The problem is that in many or most operations, there are also powered industrial trucks (forklifts, walkies, electric powered jacks) operating in the same space, often in cramped pallet rack aisles. And guess what? They’re busy and focused on the job, too.

And these two groups are working the same space, at the same time. It’s almost assured that if you have this situation, you’ve had accidents, or near-accidents — which you may never hear of, until the near-miss isn’t a miss at all.

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Security, Supply Chain, Warehousing| No Comments »

Securing High Value Inventory on Pallet Racks

May 17, 2012

pallet rack aisle

It’s always difficult to secure high-value inventory in the warehouse, and it’s even harder when the load resides in pallet racks, which are larger, have a conventionally open design, and more difficult to secure than inventory that sits on shelves or in carousels or within tool cribs.  Pallet rack loads can be palletized or stacked on decking, but either way they are more “open” than other types of inventory.  What are your alternatives?

  1. Use upper bays to keep it out of reach.
  2. Utilize secure aisles.
  3. Store it in a separate area/facility.
  4. Utilize rack-mounted security cages.
  5. Utilize solid-side rack security enclosures.

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Proper Storage and Handling of Prescription Drugs

June 21, 2011

warehouse storage - pharmaceutical

When it comes to storing controlled substances, in particular prescription drugs, the warehouse and bulk storage aspects are important for pharmaceutical, hospital central supply warehouses, or retail outlets. This is an area where many people who should not have access to medication may find easier opportunities for pilferage. The FDA offers some guidelines on how to operate securely, and within regulations. State licensing laws will typically reflect the minimum Federal requirements, but may exceed those, when it comes to the storage and handling of prescription drugs.

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Posted in Docks & Shipping, Industrial Shelving, Material Handling, Order Picking & Fulfillment, Pallet Rack, Security, Warehousing| No Comments »

The Top Ten OSHA Violations for 2009 – and How to Avoid Some of Them

November 1, 2010

The National Safety Council has released its list of the top 10 OSHA safety violations for 2009, and there is plenty to chew on if you are running a warehouse, manufacturing facility, military installation, or distribution center. In fact, several of these categories drop directly into the laps of material handling operations. Worse news: violations are up over 30 percent.

The list is as follows:

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Posted in Manufacturing, Material Handling, Mezzanines, Order Picking & Fulfillment, Safety & Ergonomics, Security, Warehousing| No Comments »

How to Store Gas Cylinders Safely

October 26, 2010

cylinder safety cabinet

One of the more dangerous items that you’ll find at virtually every facility is the humble gas cylinder. In warehouses or manufacturing operations, you’ll find LPG (liquefied petroleum gas) canisters that power gas forklifts. You’ll also find vertical cylinders for welders, cutting torches, or other equipment operations. Too often, you will find them standing against a wall or on the dock with no protection at all.

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7 Steps to prevent workers’ compensation fraud

September 8, 2009

Duncan Prince of Material Handling Wholesaler has a short, informative piece you might appreciate on preventing workers’ compensation fraud.  In a system that costs business billions of dollars every year, there is ample opportunity — and motivation — for fraud.  Prince argues that many employers, but in particular smaller operations, take a hands-off approach to worker compensation. After all, they believe that it is just an insurance issue.

The problem: worker compensation fraud isn’t an insurance issue at all…

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Staged Shipments at Risk for Pilferage

May 25, 2009

Warehouse dock theft

The everyday stuff that hits many shipping docks may not be as organized, or to such a scale, but any operation that stores, ships or receives valuable items is at risk of being hit – or is already being hit to some degree.  In the above case, an organized group of thieves working at a shipping dock would simply wait until after a supervisor finished checking outbound shipments and add more to them. Since the shipments sat on the docks for 90 minutes, it gave the pilferers plenty of time to work on this. They would place extra cases onto staged pallets and those would ship out on trucks driven by colluding drivers. The next day, the drivers would sell the extra product for cash and split the proceeds with their warehouse accomplices.

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Limiting Access to your Dock & Warehouse Areas

May 12, 2009

man trap driver security cage

Leaving a dock door open all day is an invitation to have someone stroll your aisles, check out your inventory, and perhaps take something. Most busy operations, particularly in good weather situations, leave those doors open. Often, the crew is busy with actual work; they don’t have the time to monitor visitors, delivery drivers, service providers, and every other person who strolls in.

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Wire Security Cages: Welded vs. Woven

April 22, 2009

Woven wire security cageWith the focus on plant security the last few years, it’s little wonder that companies are outfitting their warehouses with security partitions and cages for high-value inventory, restricted access areas, tool cribs, and other places where more physical control of the property is needed. They are superb in these functions, keeping tools, components and inventories safe for a relatively low cost vs. other kinds of security measures.

Recently we started to offer welded wire partitions alongside the traditional woven cages that have been standard in the industry for years. Both are good equipment. Both will secure an area. Both will keep unauthorized people out of places they aren’t supposed to be. But they are different products, with different applications.

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Metal Lockers: Quick Ship vs. Production

April 12, 2009

Penco Vanguard LockersWe’ve offered quick ship metal lockers from Penco for years. They ship fast, they’re easy to order, but sizes, color, and other options are limited. You can order them today and you’ll get them fast. They’re used all over the place – schools, warehouse locker rooms, industrial and commercial facilities. People like them for easy, inexpensive secure personal storage. But now, we’re offering Built to Order Vanguard Lockers priced by the frame on our site. This gives you a ton of options and flexibility.

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Posted in News, Security, Space Saving, Warehousing| No Comments »