As we’ve discussed automating anything as complex as a large scale material handling process has risks, but there are ways understand the outcome better in advance and reduce any risks. It’s always good to have more data, and simulation plays into that scenario by giving you a view of what key systems, technology and process will interact in your system, with your loads.
How Simulation Adds Value to Material Handling Systems Specification
Tags: data, simulation, Factory Automation, ROI
Posted in Automation, Labor & Efficiency|
Warehouse Automation Risks to Avoid
Automation can work wonders. It reduces costs, increases throughput, curbs errors and increases safety. The costs of automation are declining while the effectiveness of computer, vision and scanning systems are improving. Automation helps you reduce repetitive actions — the kind that adds no value. The common perception is that automated facilities are dark, free of people and full of robots, but the reality is that automation comes in many forms, ranging from picking systems like pick-to-light to automated conveyors to goods-to-person systems and much more.
For all these benefits, you want to understand the potential problems with any automation project in advance so you can avoid them as you move forward.
Posted in Automation, Labor & Efficiency|
What Is The Cisco-Eagle Difference?
You have plenty of options when searching for an organization to help you build, expand or enhance your facility. These options all have roughly the same products and services. Often, you can buy the same exact equipment and brands from a number of sources. When that’s the case, why would you choose Cisco-Eagle over the alternatives?
Tags: ROI
Posted in Automation, Labor & Efficiency|
Pallet Shuttles vs. Dynamic Racks
For high-volume pallet storage and retrieval operations, dynamic rack systems like pushback, drive-in or pallet flow allow maximum storage in a given area, but each have their limitations. In some instances, a pallet shuttle system may suit the needs of many operations. The costs and limitations are different for each storage method, as shown below.
Posted in Automation, Labor & Efficiency|
Upgrading Automation In The Post Pandemic Era
Each day brings new challenges and new considerations for warehousing, distribution and manufacturing operations in the age of Covid-19. One of the chief aspects of this “new normal” is the human element in your business. It’s shut down some operations, and crimped many others. For certain industries, demand has skyrocketed.
Automated solutions have the ability to help you weather the storm — or prepare for the next wave.
Posted in Automation, Labor & Efficiency|
Robots and a Safe Environment
In this new age of warehouse or facility labor shortage, more and more companies are turning to automation and robotics to help fill in the gap and increase productivity as well. With e-commerce showing no signs of slowing and innovative supply chains being rewarded, you can bet that companies embracing this new dawn are showing better ROI and efficiency.
One aspect of adopting robotic help for your warehouse to review is that of safety. While the overall safe environment you provide to your operations is crucial, when adding robotics or automation to the mix it requires a new set of ideas and priorities to ensure your workers and ‘bots can coexist.
Tags: Safety & Ergonomics, Robotics
Posted in Automation, Labor & Efficiency|
How We Handle Project Management
Material handling installations can be complicated by nature.
Shipments are coming from multiple sources, arriving at different times. Subcontractors from electrical installers to controls to cleaning crews must be coordinated. Layouts and concepts must be implemented on time, even as deadlines change while issues are being resolved. At the end of the process, the system must be commissioned and the people who will work in it trained. Maintenance and spare parts will be dealt with.
Posted in Automation, Labor & Efficiency|
How to Calculate Automation ROI
Return-on-investment is critical to automation projects, but justification isn’t straightforward. If you’re trying to convince management to make capital improvements to your operation, a smart, accurate and succinct ROI summary can work wonders. Let’s dive into some methods you can use to understand what to do — and what you can’t quantify.
Read the rest of this entry »
Tags: Automation, labor, ROI, Robotics
Posted in Automation, Labor & Efficiency|
Vertical Considerations For Automated Programs
With e-commerce operations moving at an ever-increasing pace, you must take every advantage to meet consumer expectations. You not only want to save the customer time on their order, but also gain manufacturing and processing time by doing so. With careful consideration and a robust process, each aspect at play in a distribution center or warehouse could be an opportunity to save seconds.
To maximize every advantage, more facilities are turning towards automation to meet those strong demands. By utilizing automation, a distribution center can provide a more flexible and efficient environment in addition to more accurate orders delivered on time. The ability to scale and grow with automation is also an attractive one. But to jump headfirst into the automation process is a daunting task, and can cause an operations manager cause for concern. Two overlooked areas that can become a “tipping point” for this process are mezzanines and VRCs.
Tags: Mezzanines, vrc, mezzanine, vertical reciprocating
Posted in Automation, Labor & Efficiency|
Carousels & Ecommerce
Once an afterthought in the warehouse, vertical carousels are being reborn in the omnichannel age as a fulfillment finish line product. Retailers are eyeing carousels to help them aid in customer retrieval of picked orders shipped to a retail location, which is giving the carousel a “moment” as a new last-mile darling. Whether located in the back of the store for employees to use, or at the front for customers to pick up themselves, vertical carousels are showing to be a good fit for this new age of sales. But don’t sleep on their value in industrial settings or distribution channels.
Tags: vertical carousel, industrial carousels, ecommerce
Posted in Automation, Labor & Efficiency|