Install Gravity conveyors on declines so that the infeed side sits higher than the end of the line for smooth product flow. Â This is one of the easiest ways to move products quickly and economically. How can you set up your gravity conveyor for optimal product flow?
Tags: Roller Conveyors, shipping docks, skate wheel conveyors
Posted in Conveyor Optimization|
Light-directed picking is the heavyweight champion when it comes to productivity gains, order picking speed, increased accuracy, and ease of operator development.
Because it’s 100% hands-free and requires no headpiece, it’s also highly flexible for many challenging fulfillment operations. We’ve compiled ten ways to analyze your operation to determine if these systems would be a fit for you. Obviously, more specific information will be needed, but this should get you started.
We spoke with Lightning Pick’s Dave Broadfoot about the best ways to ensure you are making a good pick-to-light decision.
Tags: 10 tips, ROI, Order Picking & Fulfillment, pick to light
Posted in Automation, Labor & Efficiency|
You see them all over the place in warehouses these days – the ubiquitous blue forklift light gliding over the floor ahead of or behind a lift truck as it winds its way between rack rows, down aisles, across docks, and out of trailers. AÂ wide variety of choices are available, including many inexpensive imports with a bewildering number of dense specifications. How can you tell the difference?
Let’s break down the ways you can avoid the “bargain” light that could cost you plenty.
Tags: forklift safety, dock safety, warehouse accidents, lights, spotlights
Posted in Forklift - Pedestrian Safety|
Distribution is growing — booming, some would say — particularly in larger markets. This trend is being driven by many factors, including a sustained economic recovery and low unemployment rates. Also, e-commerce powers like Amazon are in the midst of one-day or same-day delivery guarantees that require larger, more capable distribution networks that can serve major markets faster and usually within close proximity.
These factors help to create stress on labor shortages in these cities, as newer distribution facilities open and existing ones expand. Add to that, the ongoing woes with skilled labor and a generally aging labor force.
How can you cope with a tight labor market?
Tags: 3PL, distribution centers, labor management, Third Party Logistics, skills gap, labor shortage, ecommerce
Posted in Warehousing & Distribution|
Safety has always been important to warehousing and manufacturing, but in recent years, the emphasis has grown – and it’s no wonder.
The forklift has always been at or near the top of these concerns, due to its common use. There are nearly 900,000 forklifts in use in the United State. Forklift accidents are always in OSHA’s top ten  safety violations lists. But the reality is that despite the dangers they can present, forklifts are indispensable for material handling operations.
We sat down with Randall Chamberlain, assistant manager of Cisco-Eagle’s Safety Automation Group, to discuss some common questions involving ZoneSafe, a proximity detection technology that helps alert drivers that pedestrians are nearby as they do their work.
Tags: OSHA, training, forklift safety, sensors, dock safety
Posted in Forklift - Pedestrian Safety|
There are some inherent safety and security issues when it comes to pallet rack – goods failing to be appropriately stacked on the pallets, failing to shrink wrap goods on the pallet, over hanging pallets past the rack beams into the flue space, and failing to secure high dollar products being stored in rack bays. Each of these situations present hazards either in safety or security.
Tags: guard, netting, cage, security, rack safety, Safety & Ergonomics, enclosure, straps
Posted in Security|
As an invaluable tool, they must be operated properly and always with safety in mind. However, that’s not always the case. OSHA statistics reveal there are more than 30,000 serious injuries involving forklifts (and similarly powered vehicles) in the U.S. each year. Approximately 20 percent of those accidents occur when a forklift strikes a pedestrian. This can make the forklift the most dangerous equipment in your facility.
Posted in Forklift - Pedestrian Safety|
AisleCop® forklift safety systems are used by  many companies concerned with the safety of pedestrians who work near forklifts in warehousing, manufacturing and other operations. The system relies on a series of gates, sensors and intelligent controls to manage dangerous, high-traffic, or limited visibility areas. Aside from general traffic applications, AisleCop® is also utilized in innovative ways to guard work cells and other areas where people and traffic interact.
In a major product upgrade, new pedestrian gate systems have been introduced to increase the visibility and versatility of the system.
Tags: forklifts, industrial accident prevention, facility safety, Warehouse Management
Posted in Forklift - Pedestrian Safety|
Industrial traffic is a danger, particularly to pedestrians. The injury and fatality numbers are so frightening that any operation that mixes vehicles should consider options above and beyond simple training when it comes to these issues. There are plenty of options that help increase visibility, warn drivers and help protect pedestrians. One versatile option is the ZoneSafe proximity and warning alert system.
It’s now represented in North America by Cisco-Eagle. Let’s talk about what makes it different.
Tags: warehouse safety, RFID, forklift safety
Posted in Forklift - Pedestrian Safety|
Performance metrics are a universal way to measure a warehouse operation’s overall effectiveness, quality and productivity. In today’s fast-paced and competitive environment, setting benchmarks and goals for a company is essential, but it’s not enough to set lofty goals for the coming year in terms of revenue, profits or production. In the warehouse, success is the sum of all its parts. To reach overall production, quality, safety or service goals, an examination of each step is essential. Through this evaluation process of different performance metrics, managers can find actionable information and begin prioritizing problems within a warehousing or distribution operation.
We’ve previously discussed how key performance indicators (KPIs) demonstrate the value of warehouse functions. Now, let’s take a dive deeper into five specific performance metrics to consider implementing in the modern warehouse. Read the rest of this entry »
Posted in Warehousing & Distribution|
