rack | Warehousing Insights | Material Handling Systems - Part 26
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Wide Span Bulk Shelving Offers More Capacity

October 13, 2015

Wide Span Bulk Shelving

There are all kinds of shelving options for typical loads, but what do you do with the really heavy, dense, or bulky items that just won’t work on conventional shelving, but that aren’t loaded on a pallet rack? Or things that aren’t big enough to store on pallet racks, but don’t fit into standard shelving? That’s where wide span bulk shelving comes into play. It’s similar to pallet rack, but built for hand-loaded case or piece storage.

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Posted in Storage, Organization & Workstations|

The Flexibility of Steel Shelving

September 30, 2015

Rousseau Steel Shelving System

When most of us look at steel shelving we see, well, steel shelving, but the truth is, you can customize it more than any other type of industrial shelving to give you additional storage options that better fit your specific storage needs.

Let’s examine some of the possibilities.

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Posted in Storage, Organization & Workstations|

Safer Forklift Operations

September 22, 2015

receiving-area

Forklifts are often acknowledged as the top safety issue in warehouse and distribution center operations. A number of things make this true: first, forklifts account for 1% of industrial accidents, but 10% of injuries. Secondly, a given forklift has a 90% chance of an accident during its useful life. More alarming is that forklifts account for 85 to 100 deaths in the United States ever year. Let’s explore some ways you can make forklift use safer in your facility.

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Posted in Forklift - Pedestrian Safety|

Guard Rails and Impact Ratings

September 3, 2015

Guardrails protecting a pipe system in a warehouse

Guardrails are used to separate people, structures, machinery and valuable assets from heavy forklifts weighing more than 10,000 pounds. The requirements for durability and impact resistance are demanding, yet many don’t understand what types of impacts their systems can endure, and under what circumstances. The issue is compounded by the fact that many manufacturers simply don’t provide impact ratings for their guard rails. Some companies fabricate and install home-made railing, which is likely to never have been rated at all.

What can you do to ensure your guard railing system can protect your employees and property the way it’s supposed to?

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Posted in Safety & Ergonomics|

The Value & Versatility of Rivet Shelving

September 1, 2015

Rivet Shelving

Rivet shelving is one of the most versatile forms of industrial shelving available. With individual shelf capacities up to 1,400 pounds, it rivals the load capacity of heavy wide span or pallet rack but is designed for carton and case storage. It assembles quickly due to its tear-drop and pin connectors and is extremely sturdy whether using a single-rivet or double-rivet design. It’s also available in an amazing array of sizes and layouts.

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Posted in Storage, Organization & Workstations|

Conveyors and Falling Item Prevention

August 20, 2015

conveyor overhead system

Conveyors are often installed overhead or suspended from the ceiling to help conserve floor space or to interface with mezzanines or platforms. This may create potential fall hazards. Loads can fall from inclined conveyors as they are conveyed up or down, or be subject to other factors that can cause a fall from an elevated line. Even on a floor-mounted conveyor, a spill can split a case, land on an order pickers’ toes, or damage inventory.

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Posted in Conveyor Optimization|

Storage & Handling: How to Prevent Falling Items

August 17, 2015

falling items in a rack and shelving system

What goes up…

In warehousing and storage operations where inventory is stored high on racks, stacked on floors, slotted into on multi-level shelving, mezzanine deck-overs or on suspended/overhead conveyor as it moves, there is one constant: things will fall. They fall because they’re stacked wrong. They fall because an order picker or a forklift bumps them. Things fall due to seismic activity, machine stops, or silly mistakes. Sometimes it seems like they fall for no reason at all.

What can you do to “stop the drop”?

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Posted in Safety & Ergonomics|

Industrial Shelving: How To Prevent Collapses and Falling Products

August 4, 2015

Industrial Shelving in a Warehouse

It’s common to store large amounts of inventory on industrial shelving. The diversity of that inventory—bins full of parts, boxes of varying weights and other odd loads—can contribute to the dangers of falling product. Shelves are accessed frequently and by a variety of people, meaning that every time they are loaded, unloaded, picked or bumped, a spill could happen. A falling shelf load could cause worker injuries and of course ruin your inventory. What can you do about it?

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Posted in Storage, Organization & Workstations|

16 Expert Tips on Safety in the Workplace

July 7, 2015

warehouse workers in a rack row

Industrial workplace safety bears repetition and consistent reinforcement

For manufacturing and distribution operations, workplace safety doesn’t just protect workers—it optimizes productivity and helps drive revenue growth. It also helps protect company assets, reduces downtime, and increases morale. What can you do to protect your employees in picking, packing, material handling, assembly, maintenance and similar work? To answer this question, we spoke with leading manufacturers and distributors. Here’s what they had to say: Read the rest of this entry »

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Posted in Safety & Ergonomics|

Options for Manufacturing Cost Reduction

June 23, 2015

Component assembly in a manufacturing operation

Waste might be the most critical measure for manufacturing operations – waste of labor, materials, time and money. Many companies are faced with nearly constant pressure to cut costs and increase efficiency, even as demand spikes. This means reducing costs without compromising quality or throughput. What are some things you can do to balance these needs?

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Posted in Manufacturing|

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