Warehousing Insights | Material Handling Systems rack | Warehousing Insights | Material Handling Systems - Part 28
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Order Picking: Optimizing and Storing Slow Movers

June 18, 2014

worker pulling box from industrial shelf

The focus when it comes to order picking is usually (and justifiably) on the fastest-moving product. You slot your warehouse for fast movers. You pareto-focus on the 20% of the product that generates 80% of the business, as you should. But it’s also useful to consider the slow-moving inventory and pick locations. Simply putting the slowest movers in the least accessible area may make them consume more order picking time and storage space than necessary.

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Posted in Order Picking & Fulfillment|

Innovations in High Density Storage

June 13, 2014

SpeedCell Dynamic High Density Storage

Ever find yourself wondering how you can get more out of your pallet rack? Do you have goods that take up very little space, but your pick operations don’t call for entire pallets full of the product? Then you might need to look at ways to achieve more density in your storage, and we’ve recently found a gem of a product that can help you out. It’s called Dynamic High Density Storage and it’s made by SpeedCell.

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Posted in Pallet & Warehouse Racks|

5 Heavy-Duty Shelving Solutions to Help You Maximize Storage Capacity

June 4, 2014

industrial heavy duty shelving

When it comes to the storage of industrial equipment, products, and parts, you need a reliable heavy-duty solution. Whether you work in a warehouse, shop, office, or manufacturing facility, a proper system of organization is essential to the way that you keep records, manage inventory, solve problems, and care for your tools.

Here’s a look at 5 industrial shelving solutions that can help you maximize your facility’s storage capacity, ultimately resulting in greater efficiency and workplace productivity: Read the rest of this entry »

Posted in Storage, Organization & Workstations|

Avoid Common Warehouse Layout Mistakes

May 10, 2014

diagram of rows of pallet racks in a warehouse

It’s not easy to understand when facility layout is causing significant problems for an operation.

The way the warehouse is planned and laid out can affect everything in a warehouse or distribution facility. You may be suffering from over-forecasted demand for product and under-forecasted need for square footage. Executives may not fully understand what it takes to receive, store and ship orders. What are some of the more common problems when it comes to facility layout?

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Posted in Space Optimization & Planning|

Warehousing Key Performance Indicators

April 5, 2014

order picking cartons at a distribution center

Key performance indicators – KPI’s – are frequently used in general business to evaluate the success of everything from a specific department to an entire enterprise. They focus on strengths and weaknesses. Many warehousing KPI’s tend to be focused on external performance, such as on-time shipments that directly impact customers. This is a good measure, but the need to go deeper and measure the factors that drive those success rates is critical. What are some KPI’s for warehousing operations?

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Posted in Warehousing & Distribution|

The Case for a “Supersized” Receiving Area in Your Warehouse

March 3, 2014

Dock door in a receiving area

Receiving is an often-overlooked but critical component to warehouse workflow. Receiving  mistakes can flow through every other aspect of your operation.

If you can’t quickly and accurately break down landed shipments and send them to effective putaway, you can sabotage every other aspect of the operation. It has a direct impact on inventory accuracy (and security – in fact receiving is an area of particular vulnerability), throughput, and accurate fulfillment. Too little receiving space tends to become a root cause for many errors and throughput headaches.

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Posted in Docks & Shipping|

A Quick Guide to Order Picking Methods & Productivity

February 12, 2014

Order picking from rack

When you work on order picking strategies, knowing the metrics for picking rates may be helpful. Labor productivity is the key to any warehousing or order picking operation, since labor tends to be the largest single cost factor in these operations. It’s critical to understand production rates for processes that absorb labor hours, energy, money, and time.

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Posted in Order Picking & Fulfillment|

Tactics to Reduce Small Parts Order Picking Errors

December 3, 2013

small parts picking line with Unex carton flow racking

Small parts are more difficult to count, measure and handle. They tend to cause more errors than case picking or larger component orders. If you are having errors, you should try to define the causes — and the suspects abound. Can you find out what’s causing the errors? Once you do, what happens next? Here are some common causes and solutions to this issue.

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Posted in Order Picking & Fulfillment|

The Top 10 Do’s and Don’ts of Safe Conveyor Operations

November 18, 2013

Warehouse conveyor system with guardrails on the side to prevent products from falling.

Conveyor safety should always be a top concern. With more than 50 workplace fatalities a year where conveyors are the primary source of injury and workplace accidents accounting for nearly 25% of all workers’ compensation claims, you must pay attention to industry standard safety practices.

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Posted in Conveyor Optimization|

Industrial Pedestrian Safety Automation & Industry Guidelines

November 6, 2013

AisleCop forklift safety system

In recent years, many vendors have created products to help increase pedestrian safety in warehouses, factories, and other areas where forklifts operate. This is no wonder: accidents in this area are far too frequent, and often very devastating or even fatal. Because Cisco-Eagle provides such solutions, we have been asked about the compliance of these products to industry standards, such as the AIAG’s Pedestrian & Vehicle Safety Guidelines.

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Posted in Forklift - Pedestrian Safety|

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