warehouse | Warehousing Insights | Material Handling Systems - Part 30
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To Move Your 3PL Forward, Harness the Power of Data

January 11, 2018

warehouse manager in a pallet rack aisle

3PLs frequently serve as the central communication conduit between shippers, carriers, regulatory agencies and other supply chain participants as cargo moves in-bond and from port-to-port. As a result of this pivotal role in the marketplace, they are uniquely positioned to view scenarios that address the best methods to move goods as well as data. Innovative 3PLs are demonstrating that moving information better—re-purposing data, improving accessibility, enhancing visibility and supporting the latest data standards—helps move freight better.

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Posted in Warehousing & Distribution|

How Can You Go Forklift-Free?

December 12, 2017

forklift in a distribution center picking aisle

The forklift is ubiquitous in warehousing, manufacturing, distribution and other industrial operations, but many companies are actively working to reduce fleet size—or eliminate forklifts entirely.

Why eliminate forklifts?

This seems to be mostly about safety. Powered industrial trucks ranked sixth for OSHA violations in the most recent data. They’re always near the top. They cause about 100 deaths in the United States every year, and tens of thousands of injuries, with a high percentage termed “serious.” Forklifts are often the single most hazardous machine in any facility that operates them. Can you truly make a warehouse forklift free, as many EHS experts recommend? Maybe not, but you can minimize forklifts and keep them out of the most dangerous areas. Let’s dive into some methods.

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Posted in Forklift - Pedestrian Safety|

OSHA Safety Standards for Mezzanines & Platforms

November 9, 2017

mezzanine handrailing in a warehouse

We help clients with structural mezzanines and rack supported systems in a range of facilities.

Mezzanine options range from professionally manufactured to home-made to local fabrication shop to professional contractors. If you have a mezzanine or storage platform custom fabricated, you need to be sure your contractor is complying with OSHA & local safety regulations, particularly on guard railing, stairs and gates. If your fabricator doesn’t routinely work with mezzanines, this is something you’ll have to do on your own. The best policy is to look at established vendors if you don’t want to micro-manage the details of building permits, code compliance, and OSHA’s blessings. Here’s a breakdown of the handrail issues you might run into:

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Posted in Mezzanines & Industrial Platforms|

How to Keep Workers Safe at any Height

November 7, 2017

maintenance worker at a factory, working at height

Working at height continues to rank high on the list every year when it comes to OSHA statistics, potential causes of major injuries and even fatalities.

Research shows that far too many people end up injured or worse because of their work on ladders, rooftops or other spots above the ground. As a result, it is extremely important for EHS leaders to be aware of the potential hazards their personnel face when working at heights, as well as the best ways to keep employees safe on the job.

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Posted in Safety & Ergonomics|

The Top Causes of Inventory Inaccuracy

October 31, 2017

Stock counting in a warehouse

Inventory issues cut to the core of any warehousing or order fulfillment operation. When your processes are set up right, you’ll have more accurate inventory. Experts estimate that every .5% of inventory inaccuracy costs the equivalent of a full time employee in these various types of waste. The time it takes to track down, repair, correct, and re-do may make this a low estimate, depending on the situation.

What are some of the root causes of inaccurate inventory?

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Posted in Order Picking & Fulfillment|

Flow Storage and Inventory Slotting

October 26, 2017

carton flow loads in a distribution center

What’s the optimal storage concept for your operation?

The ideal storage equipment for a given product can vary based on load, picking method, throughput, shipping issues and many other factors. Usually it involves a blend of shelving, racks, cabinets, and other means of organizing product in a given footprint. One of the questions that comes to mind is the line where a product or group of them is best slotted into shelving and bins, or if that product is best suited for carton flow solutions. Let’s examine the factors.

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Posted in Order Picking & Fulfillment|

The Best 3PLs are Invisible to Customers

October 6, 2017

warehouse manager making notes

Logistics pros are a lot like the offensive line on a football team: at their best, you know they are doing a great job, but their numbers never get called by television announcers. When they do talk line, it’s usually because someone committed a penalty or allowed a blitzing safety in for a sack. When the quarterback isn’t pressured and there are great running lanes, the line rarely gets mentioned. It’s kind of the same for 3PLs.

The goal of your 3PL should be to avoid those issues and remain unseen and unremarked on by end users.

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Posted in Warehousing & Distribution|

Download Cisco-Eagle’s Guide to Pallet Rack Specification & Operations

September 15, 2017

Pallet Rack Guide

The right pallet rack will enhance your warehouse and improve overall facility performance, when correctly specified, laid out, and installed for the right load in the right positions. Check out our common-sense guide to specification, styles, accessories and applications. You will find quick, useful information on racks and how you can use them more effectively.

Guide to Pallet Rack Specifications & Operations

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Posted in Pallet & Warehouse Racks|

Strobe Lights vs. LED Warning Lights for Forklift Safety

September 7, 2017

forklift lights

It’s been a sudden transition: many forklifts no longer use flashing strobe or beacon lights and have transitioned to LED “blue light” forklift safety lights that project on the floor rather than flash on the forklift itself. Workers have never liked an excess of flashing lights, but to some extent this is because companies aren’t deploying the beacon lights for the right application. LED floor lights are true warning systems, while beacons are visibility enhancements for already visible trucks.

Why do warehouse workers prefer LED systems?

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Posted in Forklift - Pedestrian Safety|

Peak Season Preparation for 3PLs

August 24, 2017

3PL order fulfillment

Winter is always coming.

While you might not be battling an army of zombie warriors, the seasonal surge in orders and fulfillment poised to engulf your 3PL warehouse can feel like a never-ending battle. Preparing for this fulfillment onslaught should be the goal for any efficient 3PL, so you can be ready for the inevitable increase in all facets of your business. By efficiently handling the high volumes of orders that flow through your warehouse during peak season, you’ll enjoy the spoils of higher production, correct shipments and overall customer/client satisfaction.

To enhance the preparation, you need to analyze each segment of your process and pick those that seem to be the biggest torment.

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Posted in Order Picking & Fulfillment|

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