warehouse | Warehousing Insights | Material Handling Systems - Part 33
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For 3PLs, Flexibility is a Critical Business Goal

January 18, 2017

Automated distribution warehouse

3PL companies operate in an environment that demands rapid changes and requires continual evolution.

Client requirements can change in a week (or less). New business opportunities can spring up that were unanticipated a month before. From my days working for a 3PL, I know that the ability to swiftly change in order to satisfy both your customer’s increasing demands and those of an industry that never rests were a top priority. The problem? That’s easy to understand, but hard to do.

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Posted in Warehousing & Distribution|

How Dock Operations Improve Customer Service

January 10, 2017

flexible conveyors at dock door service

A loading dock is like a football center: It touches the ball every play, but gets no glory when things go well.

Almost all warehouses and manufacturing facilities induct and ship out almost everything through the dock area.  Your shipping and receiving areas are the conduit between your operation and the world beyond. Finding ways to improve operations in the dock area can yield positive results for almost any business. Whether your operation processes 10 pallets or 10,000 packages a day, you can improve the entire operation by optimizing dock operations.

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Posted in Docks & Shipping|

10 Tips: How to Protect Yourself from the Hidden Costs of Used Racks

November 8, 2016

order picker in a rack warehouse

Pallet racks are durable, and you know that if you spend any time in this industry. When properly specified, installed, used and maintained, they can last for decades. If you choose to install used racks, take sensible precautions to ensure safety and stability.

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Posted in Pallet & Warehouse Racks|

Hiring and Developing Outstanding Order Pickers

October 12, 2016

order picker working on flow rack system

Order fulfillment operations come in all sizes, shapes and types, including a basket of challenges that diversity creates. One of the most difficult challenges in this industry is developing order picking talent. It’s competitive these days, as you know, for distribution facilities and e-commerce fulfillment centers. One of the best ways to enhance those operations is to develop your labor force more fully. What can you do?

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Posted in Order Picking & Fulfillment|

How to Solve the Ergonomic Problems of Floor-Level Carton Picking

September 27, 2016

order picker in a rack warehouse

When working with palletized goods stored at floor level beneath a rack beam in a typical warehouse, there are significant issues for order pickers who execute these tasks daily, including strains and stresses that can lead to major injuries, down time, and worker compensation expenses.

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Posted in Safety & Ergonomics|

How to Make Rack Aisles Safer for Foot Traffic

August 17, 2016

warehouse store loading water bottles

Above: Stock image of warehouse store and pallet rack

Pallet racks by nature are very safe storage equipment, but in any areas people interact with machinery, and heavy storage, there are dangers. A recent accident at a big box warehouse retailer helps illustrate some of the problems with busy pedestrian aisles between heavy storage racks.

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Posted in Pallet & Warehouse Racks|

Ergonomics and Hand Tools

July 19, 2016

manufacturing activities

Ergonomics should be wired into the design of all the processes of a modern industrial operation. Whether that means designing conveyor workstations with ergonomics in mind, utilizing work benches and stations that are adjustable for “right height” operations, adding turntables to rotate product, finding ways to reduce order pickers’ bending and stretching, or designing storage areas so that bending and stretching are minimized, well-designed operations bake ergonomics into their work processes.

One of the common areas you can attack is hand tool use. In many operations, strong younger workers may not complain about using heavy, hand-held tools for 8+ hours a day, but that stress is taking its tolls.

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Posted in Safety & Ergonomics|

What Causes a Pallet Rack Collapse? How Can You Prevent it?

June 24, 2016

Pallet Rack Collapse

When heavy loads are stored on multi-level pallet racks, collapses and product falls are a primary safety concern. Busy warehouses with many workers who drive or walk between aisles of rack should find ways to reduce the chances of a disastrous event.

Stopping a collapse is an order of magnitude easier and less expensive than a single incident. Due to its interconnected nature, when pallet rack falls, it’s usually an entire row, or a series of them. Costs, in terms of damaged product, lost production time and injuries can be extreme. In many “just-in-time” manufacturing operations, losing components means losing days of production time.

So: what can you do?

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Posted in Pallet & Warehouse Racks|

Interview: Proximity Detection for Forklift – Pedestrian Safety

June 1, 2016

ZoneSafe Pedestrian Safety System

Safety has always been important to warehousing and manufacturing, but in recent years, the emphasis has grown – and it’s no wonder.

The forklift has always been at or near the top of these concerns, due to its common use. There are nearly 900,000 forklifts in use in the United State. Forklift accidents are always in OSHA’s top ten  safety violations lists. But the reality is that despite the dangers they can present, forklifts are indispensable for material handling operations.

We sat down with Randall Chamberlain, assistant manager of Cisco-Eagle’s Safety Automation Group, to discuss some common questions involving ZoneSafe, a proximity detection technology that helps alert drivers that pedestrians are nearby as they do their work.

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Posted in Forklift - Pedestrian Safety|

Interview: Perspective on Today’s Manufacturing Industry

May 25, 2016

"robotic

Hytrol’s Boyce Bohnam sat down with us to discuss the state of the industry and how Hytrol is adjusting to – and embracing – current trends and innovating for the future.

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Posted in Manufacturing|

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