Above: in this automated e-commerce distribution center, picks are packed into cartons from totes on the conveyor line. Because conveyors deliver the totes directly to workers, and the work is executed at ergonomic heights, the process is fast and efficient.
Order fulfillment is only as fast as its slowest function, and packing–often the last stop before shipping–can be a bottleneck. We’ve analyzed many operations that underestimated the needs of the packing department from the start, while others realized over time that new requirements, new SKUs and order volumes that were fine at go-live eventually bogged the packing function. It’s not unusual for picking processes to react faster and better to these conditions than the packing area.
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Tags: Third Party Logistics, ecommerce, 3PL
Posted in Order Picking & Fulfillment|
Above: workers in a distribution center putaway aisle with flow and bulk storage accessibility. Picking aisles are left clear as the system is replenished. Photo credit: Unex Manufacturing.
Putaway, which is the methods and processes that occur between receiving inventory and that inventory resting in storage positions in a warehouse, may have more impact on the performance of order fulfillment or warehousing operation than most anything else.
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Tags: 3PL, Third Party Logistics, ecommerce
Posted in Order Picking & Fulfillment|
If you run a warehouse or distribution facility today, it’s likely that you are busy — really busy — and scrambling for time. E-commerce has changed the game, as customers demand more, faster, better. Managing a warehouse has always been a battle for time and the pressure never seems to subside. When we talk to warehouse managers and operators, here are some of the issues they face on a daily basis.
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Tags: 3PL, Third Party Logistics, ecommerce
Posted in Warehousing & Distribution|
In warehouses, about 25% of injuries come at or near the loading dock area.
This is usually because it’s such a focal point of any distribution operation—it’s where everything is accepted and put away and where everything eventually processes out. This means that at times the dock will buzz with forklifts, workers on foot and other bursts of activity. It has a natural fall hazard in the edge of the dock. It’s got exposure to elements, meaning that it may have moisture, oils and other trip/slip hazards. When it comes to preventing falls, what are OSHA’s requirements? And what should you do above and beyond them?
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Tags: ecommerce, 3PL, Third Party Logistics
Posted in Docks & Shipping|
When a prospective client wants to visit your 3PL facility, it’s critical; you could be on the verge of new business.
You want to show them why they should select you as their 3PL of choice; that you’re the best choice; that you can be trusted to help them serve their clients. It’s no easy task running a successful warehouse or third-party logistics company – it’s a multi-faceted organization with its own specific attributes and specialties.
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Tags: 3PL, lean warehousing, warehouse, Third Party Logistics, warehouse flow, ecommerce, Warehouse Management, warehousing, Material Handling
Posted in Warehousing & Distribution|
You’ve heard this pitch before: If you just implement this software, or that machinery, or hire my consultant, or buy into this other program, you’ll realize amazing gains. You’ll be more productive; more accurate; you’ll work less hours. Things will be great.
You may really need to expand your facility, or install expensive new WMS software or add high levels of automation, but it’s always worth checking on process or facility layout changes before you take the plunge. What are some areas you should consider?
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Tags: 3PL, distribution systems, Third Party Logistics, KPI, warehouse performance, Process Management, ecommerce
Posted in Warehousing & Distribution|
Distribution is growing — booming, some would say — particularly in larger markets. This trend is being driven by many factors, including a sustained economic recovery and low unemployment rates. Also, e-commerce powers like Amazon are in the midst of one-day or same-day delivery guarantees that require larger, more capable distribution networks that can serve major markets faster and usually within close proximity.
These factors help to create stress on labor shortages in these cities, as newer distribution facilities open and existing ones expand. Add to that, the ongoing woes with skilled labor and a generally aging labor force.
How can you cope with a tight labor market?
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Tags: 3PL, distribution centers, labor management, Third Party Logistics, skills gap, labor shortage, ecommerce
Posted in Warehousing & Distribution|
When it comes to those costs, the pressure is always on. Particularly in those unfortunate companies where the distribution center is considered just a cost, not a chance to add value. Even if you are hitting cost targets, you are probably interested in reducing operational costs without reducing effectiveness.
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Tags: ROI, Third Party Logistics, ecommerce, 3PL
Posted in Warehousing & Distribution|
It’s not easy to understand when facility layout is causing significant problems for an operation.
The way the warehouse is planned and laid out can affect everything in a warehouse or distribution facility. You may be suffering from over-forecasted demand for product and under-forecasted need for square footage. Executives may not fully understand what it takes to receive, store and ship orders. What are some of the more common problems when it comes to facility layout?
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Tags: 3PL, warehouse storage, Third Party Logistics, facility layout, ecommerce
Posted in Space Optimization & Planning|
If you’re paying someone to store a pallet for you, what’s reasonable?
Are you overpaying for convenience or location? It’s not easy to compare 3PL vs. 3PL, or even your own warehouse so you know for sure if you are getting value for your money. But there are some basic assumptions you can make to help you understand what you’re dealing with, the costs the 3PL may experience, and reasonable costs for your storage projects.
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Tags: Third Party Logistics, ecommerce, Pallet Rack, 3PL, storage systems, warehouse, pallets
Posted in Warehousing & Distribution|
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