Warehousing Insights | Material Handling Systems Warehousing Insights | Material Handling Systems - Part 29
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How To Choose The Right Cold Storage Facility for Your Needs

March 29, 2018

cold storage rack

Because it links the manufacturing process with transportation to retailers, cold storage is one of the most important parts of the frozen food supply chain. The rise in e-commerce and evolution in where food is stored and how it gets to our homes is causing a massive increase in cold storage facilities across the nation.

With supply chains becoming more and more complex and increasing in length, it’s more important than ever for providers to ensure that perishable products that are stored in their warehouses are kept within a strict temperature range (normally between -20 degrees Celsius and -28 degrees Celsius). A temperature variation of even a few degrees could ruin hundreds of pallets of food—and cost many thousands of dollars.

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Posted in Pallet & Warehouse Racks|

Why Your Order Pickers Should be More Like Fast Food Workers

March 22, 2018

food worker doing multiple tasks
Order picking operations in today’s rapid, ecommerce-driven market are faced with increasing demand and customer expectations on one side, and a fluid labor pool on the other. This isn’t dissimilar to the labor challenges experienced by fast food companies. What can you do to cope with this?

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Posted in Order Picking & Fulfillment|

Three Inexpensive Ways to Reduce Forklift Accidents

March 1, 2018

You probably know the stats: Forklifts are extremely common, very productive and likely the most dangerous piece of machinery in any given warehouse. They seriously injure tens of thousands of people a year.

Over its lifespan, most every forklift will be involved in some type of accident. If that involves a pedestrian, the injuries can be ghastly and the costs astronomical. Here are some things we’ve recently looked at to help reduce the chances of such incidents.

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Posted in Forklift - Pedestrian Safety|

So You’ve Decided To Automate Your Facility. What Next?

February 22, 2018

With the rapid increase in the pace of manufacturing and distribution, facilities that automate manual processes will increase their ROI and grow their bottom line.

Customer demand is ever-increasing, right along with the costs to service that demand. You want your warehouse to deliver faster and more efficient results without sacrificing production. You’re looking at automating components within your facility to produce this change. But how can you really get started?

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Posted in Automation, Labor & Efficiency|

The Ergonomics of Flexible Conveyors

February 20, 2018

flexible skatewheel conveyor loading a truck

As we have covered previously, conveyors contribute to ergonomics in material handling operations by reducing repetitive lifts, twists, reaching and materials movement that may have been done by hand without them. Eliminating manual lifting and carrying reduces the chances for painful, expensive musculoskeletal injuries. It’s not about the once-in-a-while lift/carry but the same, repetitive motions over and over.

It’s important that your conveyor is configured correctly to make this work. Read the rest of this entry »

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Posted in Conveyor Optimization|

OSHA Requirements for Better Loading Dock Fall Protection

January 23, 2018

dock doors with snow on the ground outside

In warehouses, about 25% of injuries come at or near the loading dock area.

This is usually because it’s such a focal point of any distribution operation—it’s where everything is accepted and put away and where everything eventually processes out. This means that at times the dock will buzz with forklifts, workers on foot and other bursts of activity. It has a natural fall hazard in the edge of the dock. It’s got exposure to elements, meaning that it may have moisture, oils and other trip/slip hazards. When it comes to preventing falls, what are OSHA’s requirements? And what should you do above and beyond them?

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Posted in Docks & Shipping|

How to Cope with Winter Cold in Warehouses, Near Dock Doors

January 9, 2018

warehouse dock doors with snow on the ground

When it’s single-digits outside, any warehouse worker can tell you how cold the job gets near the shipping or receiving docks. Due to the sheer size and typical construction of warehouses, they’re difficult to insulate and heat. They are also susceptible to roof leaks, which may cause slip hazards during rainy or winter weather. Warehouse workers who work in chilly, uncomfortable environments all day are going to be less efficient, slower and at more risk for accidents or injuries. Even wearing jackets and gloves, the cold has a profound effect on their comfort and work. What are some steps you can take to reduce the impact?

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Posted in Docks & Shipping|

Essential Skills for Warehouse Managers

January 4, 2018

man in rack aisle holding clipboard

It’s demanding to manage a warehouse, distribution, plant floor, manufacturing or order processing facility.

There are time constraints, labor shortages, long hours, and demands from both customers and management. The phone rings a lot with all kinds of issues. For warehouse managers, today’s age of rapid e-commerce order fulfillment, rising customer expectations, new technologies and regulatory issues have made the job more complex than ever. What specific skill sets should you cultivate as a manager?

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Posted in Warehousing & Distribution|

How to Prepare Your Warehouse for a Client Tour

December 13, 2017

pallet rack with yellow floor striping

When a prospective client wants to visit your 3PL facility, it’s critical; you could be on the verge of new business.

You want to show them why they should select you as their 3PL of choice; that you’re the best choice; that you can be trusted to help them serve their clients. It’s no easy task running a successful warehouse or third-party logistics company – it’s a multi-faceted organization with its own specific attributes and specialties.

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Posted in Warehousing & Distribution|

How Can You Go Forklift-Free?

December 12, 2017

forklift with motion blur

The forklift is ubiquitous in warehousing, manufacturing, distribution and other industrial operations, but many companies are actively working to reduce fleet size—or eliminate forklifts entirely.

Why eliminate forklifts?

This seems to be mostly about safety. Powered industrial trucks ranked sixth for OSHA violations in the most recent data. They’re always near the top. They cause about 100 deaths in the United States every year, and tens of thousands of injuries, with a high percentage termed “serious.” Forklifts are often the single most hazardous machine in any facility that operates them. Can you truly make a warehouse forklift free, as many EHS experts recommend? Maybe not, but you can minimize forklifts and keep them out of the most dangerous areas. Let’s dive into some methods.

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Posted in Forklift - Pedestrian Safety|

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