Warehousing Insights | Material Handling Systems rack | Warehousing Insights | Material Handling Systems - Part 17
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Download Our Guide To Carton Flow

May 28, 2020

carton flow rack in facility
When conducting storage and picking operations the use of carton flow rack not only saves space and makes picking faster, but it also reduces wasted motion. People don’t need to walk as much between pick positions, so they spend more time doing productive work like picking and packing.

There are many options and configurations for carton flow, and to help you navigate those choices, we’ve published a guide to carton flow rack.

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Posted in Order Picking & Fulfillment|

The Effect of Work Position on Picking, Assembly and Shipping

May 14, 2020

Lifting boxes in a warehouse

Work-related musculoskeletal disorders (WMSDs) are a commonly reported source of missed or restricted work in America. According to the Bureau of Labor Statistics, WMSDs account for over 33% of all worker compensation costs.

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Posted in Storage, Organization & Workstations|

First-In, First-Out Storage Considerations

May 5, 2020

pallet flow system in a distribution center

Above: a distribution center pallet flow application enforces FIFO picking protocol

In the age of eCommerce, fast shipping and obsolescence, first-in/first-out (FIFO) storage strategies are critical tools. Some products fit the mold (food, perishables, some electronics, medicines and many other retail goods), while other types of inventory are more about storage density and efficiency. The question is, what type of storage strategy works best for you? And what types of storage systems should you use?

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Posted in Order Picking & Fulfillment|

When to Transport Loads with Overhead Conveyor Systems

March 10, 2020

overhead conveyor transporting empty boxes

Overhead conveyors are an efficient way to transport products on an assembly line or in a distribution facility. For the right load in the right situation, they’re the most economical and efficient way to convey products. What are some of the characteristics of a good overhead load?

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Posted in Conveyor Optimization|

How to Conduct a Warehouse Audit

March 3, 2020

warehouse being audited by a manager
Warehouse managers are always interested in ways to optimize and measure their success. Usually these discussions revolve around measuring outcomes–pick rates, errors, ship rates, damage, etc. In any walk of life, it’s good to take some time to reflect on the overall state of your work, and that’s what a warehouse audit should do.

Let’s dive into some things you should measure and how you should get started.

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Posted in Warehousing & Distribution|

Protecting Forklift Loads & Pallets

February 11, 2020

forklift loading pallets in warehouse rack

Companies spend a great deal of time and energy protecting people and assets in their warehousing operations, but one aspect of it that can be difficult is forklift load protection. Once a load is on the forklift, what can you do to reduce the chances of forklifts damaging your product?

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Posted in Safety & Ergonomics|

How to Specify Your Mezzanine Project

January 7, 2020

mezzanine

Increasing space in your current facility is a big decision that requires an evaluation from a number of perspectives for the best outcome. Mezzanines are a common, relatively fast and economical way to add space to warehouses, factories, hangars and other commercial facilities. You should work through the following considerations for mezzanine design and specification.

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Posted in Mezzanines & Industrial Platforms|

How We Handle Project Management

November 19, 2019

installation for pallet rack with fall safety prevention

Material handling installations can be complicated by nature.

Shipments are coming from multiple sources, arriving at different times. Subcontractors from electrical installers to controls to cleaning crews must be coordinated. Layouts and concepts must be implemented on time, even as deadlines change while issues are being resolved. At the end of the process, the system must be commissioned and the people who will work in it trained. Maintenance and spare parts will be dealt with.

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Posted in Automation, Labor & Efficiency|

Conveyors: Belt or Roller?

October 22, 2019

roller curve in a distribution center application

Belt and roller-powered conveyors are specified for a variety of reasons within a given conveyor system. The reasons almost always come down to load characteristics and functionality. Both can be used in transportation, sortation, and accumulation applications. This article delves into the differences and the specific advantages each conveyor type offers.

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Posted in Conveyor Optimization|

Finding Hidden Warehouse Capacity

October 15, 2019

Distribution Center Mezzanine
Out of space? You are not alone. With increasing SKUs and inventory levels, many warehouse operators are staging products in the aisles, using outside storage, and mixing SKUs in locations. All of this lowers labor productivity and impacts quality. So, where is the hidden capacity in your warehouse?

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Posted in Space Optimization & Planning|

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