rack | Warehousing Insights | Material Handling Systems - Part 17
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Download Our Guide To Carton Flow

May 28, 2020

carton flow rack in facility
When conducting storage and picking operations the use of carton flow rack not only saves space and makes picking faster, but it also reduces wasted motion. People don’t need to walk as much between pick positions, so they spend more time doing productive work like picking and packing.

There are many options and configurations for carton flow, and to help you navigate those choices, we’ve published a guide to carton flow rack.

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Posted in Order Picking & Fulfillment|

The Effect of Work Position on Picking, Assembly, Packing and Shipping

May 14, 2020

Lifting boxes in a warehouse

Work-related musculoskeletal disorders (WMSDs) are a common reported source of missed or restricted work in America. According to the Bureau of Labor Statistics, WMSDs account for over 33% of all worker compensation costs.

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Posted in Storage, Organization & Workstations|

First-In, First-Out Storage Considerations

May 5, 2020

pallet flow system in a distribution center

Above: a distribution center pallet flow application enforces FIFO picking protocol

In the age of eCommerce, fast shipping and obsolescence, first-in/first-out (FIFO) storage strategies are critical tools. Some products fit the mold (food, perishables, some electronics, medicines and many other retail goods), while other types of inventory are more about storage density and efficiency. The question is, what type of storage strategy works best for you? And what types of storage systems should you use?

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Posted in Order Picking & Fulfillment|

Keeping Safe Distance With Wire Partitions

April 9, 2020

driver cage for safe distancing

Wire partitions are a safe way to provide secure storage for critical inventory, tools and components in any manufacturing or distribution facility. They can be relied upon in a variety of applications to protect inventory and reduce shrinkage.

In the Covid-19 age of social distancing, using cages to enforce distances is a relatively new but critical function. When it comes to protecting your workers, you want to look at all methods. While wire partitions can’t be used in every situation where there’s a need for employee distancing and protection, in some aspects they can certainly help.

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Posted in Security|

How Will Covid-19 Change Distribution?

March 24, 2020

packing and scanning area in a distribution facility
We don’t know what the next month holds, much less the rest of 2020 and beyond when it comes to Covid-19, but we know changes are coming. However, several things are known in the current situation.

  1. The supply chain must function. Food and medical chains are the priority, but all types of other products must still reach Americans.
  2. This work can’t be done remotely. People must staff warehouses and factories.
  3. Like other facilities, the warehouse requires social distance to prevent the spread of Covid-19 and make their workers safe.
  4. The supply chain must be safe for its workers and its consumers.

We’ve put together some ideas that may help you as the situation evolves.

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Posted in Warehousing & Distribution|

When to Transport Loads with Overhead Conveyor Systems

March 10, 2020

overhead conveyor transporting empty boxes

Overhead conveyors are an efficient way to transport products on an assembly line or in a distribution facility. For the right load in the right situation, they’re the most economical and efficient way to convey products. What are some of the characteristics of a good overhead load?

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Posted in Conveyor Optimization|

How to Conduct a Warehouse Audit

March 3, 2020

warehouse being audited by a manager
Warehouse managers are always interested in ways to optimize and measure their success. Usually these discussions revolve around measuring outcomes–pick rates, errors, ship rates, damage, etc. In any walk of life, it’s good to take some time to reflect on the overall state of your work, and that’s what a warehouse audit should do.

Let’s dive into some things you should measure and how you should get started.

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Posted in Warehousing & Distribution|

Protecting Forklift Loads & Pallets

February 11, 2020

forklift loading pallets in warehouse rack

Companies spend a great deal of time and energy protecting people and assets in their warehousing operations, but one aspect of it that can be difficult is forklift load protection. Once a load is on the forklift, what can you do to reduce the chances of forklifts damaging your product?

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Posted in Safety & Ergonomics|

How to Specify Your Mezzanine Project

January 7, 2020

mezzanine

Increasing space in your current facility is a big decision that requires an evaluation from a number of perspectives for the best outcome. Mezzanines are a common, relatively fast and economical way to add space to warehouses, factories, hangars and other commercial facilities. You should work through the following considerations for mezzanine design and specification.

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Posted in Mezzanines & Industrial Platforms|

How We Handle Project Management

November 19, 2019

installation for pallet rack with fall safety prevention

Material handling installations can be complicated by nature.

Shipments are coming from multiple sources, arriving at different times. Subcontractors from electrical installers to controls to cleaning crews must be coordinated. Layouts and concepts must be implemented on time, even as deadlines change while issues are being resolved. At the end of the process, the system must be commissioned and the people who will work in it trained. Maintenance and spare parts will be dealt with.

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Posted in Automation, Labor & Efficiency|

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