rack | Warehousing Insights | Material Handling Systems - Part 24
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Key Ways to Maximize Space in Your 3PL

February 28, 2017

Uncovering space in your 3PL can reap multiple rewards

In a recent report of current industrial and logistics trends released by the CBRE, the prevailing theme among U.S. Tenants and Landlords is that of shrinking available space. While this should come as no surprise to those within the logistics community, the rate at which warehouse vacancy is dwindling is far outpacing the increase in new construction (new supply trails leasing demand by 1.5 to 1). This puts 3PLs in a predicament, but also provides opportunities for those who can maximize their available footprint.

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Posted in Space Optimization & Planning|

Ways to Improve Forklift Driver Visibility and Awareness Factors

February 7, 2017

loading a forklift

Driver awareness—or lack of it—is responsible for many forklift accidents

Busy, frazzled, distracted, or plain inattentive drivers whose sightlines are impaired may have accidents. They’ll collide with pallet rack posts, building columns, walls, machinery and a variety of other things. Worse, they sometimes hit people. What can you do to increase driver awareness and the ability to see what’s around them?

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Posted in Forklift - Pedestrian Safety|

Lean 3PL Warehousing—How to Create a Perfect Flow

January 31, 2017

Lean 3PL warehouse
Creating a lean warehouse or DC is not something a 3PL can accomplish overnight, but it’s something that can improve your efficiency, flexibility and ability to take on new business without expanding into new facilities or massively revamping existing ones.

It takes vision, planning, strategy, tools, foresight, patience and intelligent tactics. When your warehouse is lean, it will be easier to hold, inventory, and pull the most important goods. This helps you eliminate errors, increase throughput, and satisfy customers more comprehensively.

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Posted in Warehousing & Distribution|

Planning the Future of Your Warehousing Operation: Don’t be Left Behind

January 24, 2017

a concept for mobile robotics

The landscape is constantly changing for warehousing, distribution and order fulfillment operations, but it’s rarely changed so quickly as the last half decade — and will likely change even more the next five years. The rapid growth of smart devices, database efficiency, and robotics guarantees that elite storage and order picking operations in 2025 will be different than those of today.

In fact, distribution centers and warehouse operations that want to thrive must change, adapt and think differently.

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Posted in Automation, Labor & Efficiency|

For 3PLs, Flexibility is a Critical Business Goal

January 18, 2017

Automated distribution warehouse

3PL companies operate in an environment that demands rapid changes and requires continual evolution.

Client requirements can change in a week (or less). New business opportunities can spring up that were unanticipated a month before. From my days working for a 3PL, I know that the ability to swiftly change in order to satisfy both your customer’s increasing demands and those of an industry that never rests were a top priority. The problem? That’s easy to understand, but hard to do.

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Posted in Warehousing & Distribution|

How to Protect Warehouse Pedestrians from Forklift Rear Swings

December 27, 2016

fall protection harness system in a warehouse

Forklifts aren’t cars, and they don’t drive like them.

They don’t brake or accelerate like cars, and they certainly don’t steer like them, yet accidents occur far too often because drivers and pedestrians don’t understand the difference. Pedestrians misunderstand the way forklifts maneuver, and the danger of walking or working around them. Forklifts aren’t dangerous to pedestrians only from the front or rear — they can also hit someone on foot from the side, frequently due to rear-end swings, since forklifts swing wide when they corner.

How can your reduce the chances for this type of accident?

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Posted in Forklift - Pedestrian Safety|

10 Ways to Set up Warehouse Workers for Success

November 29, 2016

warehouse worker picking from a storage rack

Companies spend lots of time trying to understand the best ways to increase efficiency in their operations. How do I increase pick rates? Why do we spend more time on things that add no value than we should? Why do we make so many mistakes, and how do I stop it? Why is there so much waste in the system? How can this be better organized?

These are all good questions, and the answer to solving these problems usually lies in developing people to work their best.

In this day and age of increasing industrial productivity, tough global competition, and tight labor, integrating personnel development with best practices facility design, automation, processes and management is key to reducing labor costs, increasing margins, and becoming a more profitable operation. People thrive in good environments where they are set up to succeed. What can you do to build the right situation for your people?

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Posted in Warehousing & Distribution|

Hiring and Developing Outstanding Order Pickers

October 12, 2016

order picker working on flow rack system

Order fulfillment operations come in all sizes, shapes and types, including a basket of challenges that diversity creates. One of the most difficult challenges in this industry is developing order picking talent. It’s competitive these days, as you know, for distribution facilities and e-commerce fulfillment centers. One of the best ways to enhance those operations is to develop your labor force more fully. What can you do?

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Posted in Order Picking & Fulfillment|

How to Solve the Ergonomic Problems of Floor-Level Carton Picking

September 27, 2016

order picker in a rack warehouse

When working with palletized goods stored at floor level beneath a rack beam in a typical warehouse, there are significant issues for order pickers who execute these tasks daily, including strains and stresses that can lead to major injuries, down time, and worker compensation expenses.

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Posted in Safety & Ergonomics|

In Tight Labor Markets, How Can Warehouses Thrive?

August 12, 2016

warehouse worker in a pallet rack aisle

Distribution is growing — booming, some would say — particularly in larger markets. This tend is being driven by many factors, including a sustained economic recovery and low unemployment rates. Also, e-commerce powers like Amazon are in the midst of one-day or same-day delivery guarantees that require larger, more capable distribution networks that can serve major markets faster and usually within close proximity. These factors help to create stress on labor shortages in these cities, as newer distribution facilities open and existing ones expand. Add to that, the ongoing woes with skilled labor and a generally aging labor force.

How can you cope with a tight labor market?

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Posted in Warehousing & Distribution|

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