rack | Warehousing Insights | Material Handling Systems - Part 6
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10 Tips: How to Protect Yourself from the Hidden Costs of Used Racks

November 8, 2016

order picker in a rack warehouse

Pallet racks are durable, and you know that if you spend any time in this industry. When properly specified, installed, used and maintained, they can last for decades. If you choose to install used racks, take sensible precautions to ensure safety and stability.

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How to Make Rack Aisles Safer for Foot Traffic

August 17, 2016

warehouse store loading water bottles

Above: Stock image of warehouse store and pallet rack

Pallet racks by nature are very safe storage equipment, but in any areas people interact with machinery, and heavy storage, there are dangers. A recent accident at a big box warehouse retailer helps illustrate some of the problems with busy pedestrian aisles between heavy storage racks.

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What Causes a Pallet Rack Collapse? How Can You Prevent it?

June 24, 2016

Pallet Rack Collapse

When heavy loads are stored on multi-level pallet racks, collapses and product falls are a primary safety concern. Busy warehouses with many workers who drive or walk between aisles of rack should find ways to reduce the chances of a disastrous event.

Stopping a collapse is an order of magnitude easier and less expensive than a single incident. Due to its interconnected nature, when pallet rack falls, it’s usually an entire row, or a series of them. Costs, in terms of damaged product, lost production time and injuries can be extreme. In many “just-in-time” manufacturing operations, losing components means losing days of production time.

So: what can you do?

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Securing Product in Pallet Rack Bays

April 19, 2016

Rack Safety Types

There are some inherent safety and security issues when it comes to pallet rack – goods failing to be appropriately stacked on the pallets, failing to shrink wrap goods on the pallet, over hanging pallets past the rack beams into the flue space, and failing to secure high dollar products being stored in rack bays. Each of these situations present hazards either in safety or security.

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Space Saving Storage Systems for Rack and Shelving

April 5, 2016

Drive in Rack System

As a business grows, usually storage demands also increase, leaving you facing choices like storing goods off-site, relocating to larger facilities, or turning to a third party for warehousing or distribution – choices that increase overhead costs year over year. What if you could avoid those choices and increase available space in your existing storage by removing the aisles between the rows of racking and shelving?

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Posted in Space Optimization & Planning|

What’s the Right Warehouse Rack System for Your Operation?

March 8, 2016

Forklift in front of rack and shelving warehouse system

A warehouse rack system is a humble part of any storage operation that can quietly make or break its success. While that may sound dramatic, it’s a fact that in a warehouse or distribution center a rack system is at the core of operations. It’s involved in several stages of operations and it follows that it should be carefully considered.

The good news is warehouse racking systems are available in many different configurations. Most can be customized to suit your warehouse’s specific space and business needs, fill the cube and operate in most any way you’d like. Whether you are storing pallets, beverage loads, heavy components, furniture, food, cartons or any other load, rack systems can be designed to fit your application.

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Comparing Pallet Rack Frame Protectors

January 21, 2016

pallet rack loading

Pallet rack damage can be extremely costly and dangerous. Damaged racks are more likely to collapse or spill their loads, so avoiding that damage is critical.

Day after day, year after year, it’s inevitable that a busy forklift driver in a fast-paced operation will eventually hit a rack upright. I’ve been to many facilities and seen lots of damaged frames, ranging from paint scrapes to twisted steel. This might not cause an immediate collapse, although it can. It does set you up for trouble down the road when another truck impacts the same upright, the rack is overloaded or loaded incorrectly.

Any dented, gouged or twisted rack uprights should be replaced, but how can you avoid that damage in the first place? Let’s examine some common rack protector types and where they might fit for you.

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Structural vs. Roll-Form Pallet Racks

November 16, 2015

structural rack application

Structural vs. roll-form racks: which fits your application and operation best?

Roll-form selective rack is the standard for many industrial storage operations. It’s the go-to rack due to its teardrop assembly, ease of use, and strength. Because it doesn’t require bolts or other hardware (aside from a snap-on safety clip) to attach beams to uprights, it’s a popular option for selective industrial pallet storage operations. But there is another option: structural rack with bolt-on beam/frame connections, higher capacities and rigidity.

Why would you use structural racks rather than roll-form racking?

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Falling Item Prevention for Pallet Racks

August 27, 2015

falling items in a rack and shelving system

Heavy inventory stored high on racks have a chance for pallets or cartons to fall. How can you prevent this problem?

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Seismic Zones and Pallet Rack: An Evolving Situation

August 12, 2015

2015-manufacturing

Is your facility in a seismic zone? Are you sure?

An increasing number of areas across the United States are demonstrating geological stresses and increased fault pressures that lead to earthquakes and smaller seismic events. So much more that our national seismic map was recently updated to include areas of the northeast and southern tier states not previously known for earthquakes, as well as enhanced zone classification in the inter-mountain west and known fault areas. Are you sure your pallet rack is correctly configured to withstand seismic ground forces?

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