Return-on-investment is critical to automation projects, but justification isn’t straightforward. If you’re trying to convince management to make capital improvements to your operation, a smart, accurate and succinct ROI summary can work wonders. Let’s dive into some methods you can use to understand what to do — and what you can’t quantify.
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How to Calculate Automation ROI
October 10, 2019
by Scott Stone
Tags: ROI, Robotics, Automation, labor
Posted in Automation, Labor & Efficiency|
Storage Wars: Buying Pallet Rack In The Age Of Tariffs
September 26, 2019
The only constant is change in today’s global economy. Many companies and operations are waiting with bated breath to see which way the prevailing tariff winds will blow. Warehouses are especially on edge about all of this, considering how international supply chains and manufacturing has become. One area of concern coming up is that of pallet racks. In the past, a facility could take the chance on a lower-cost imported with the understanding that although the quality isn’t the same, costs may be lower. Now, with tariffs looming, what should you look for in thinking of replacing foreign rack?
Tags: Pallet Rack, ROI
Posted in Pallet & Warehouse Racks|
Navigating Your Way to Warehouse Savings
September 10, 2019
Today’s warehouse managers are fighting growing inventory levels, dealing with increased SKUS, and managing higher frequency of tiny orders. Dealing with this daily grind many often have no time to find or fix operational issues. If your company is not fortunate enough to have a team of industrial engineers, you could be missing many opportunities.
Tags: warehousing, ROI, inventory
Posted in Warehousing & Distribution|
What to Do When You Can’t Air Condition Your Warehouse
May 14, 2019
by Scott Stone
If you run a warehouse, you’re keenly aware of how hot and uncomfortable it can get on a scorching July afternoon—and you also know how much that affects your workforce, their comfort, their error rates and their ability to get things done. Installing air conditioning may not be feasible for every industrial facility, but there are alternatives.
Tags: ROI
Posted in Safety & Ergonomics|
How Heat Saps Warehouse Productivity, Causes Errors and Reduces Retention
April 2, 2019
by Scott Stone
Warehouses, shop floors, and manufacturing facilities can be difficult environments for workers, and heat makes it even harder. Hot days and hard work conspire to reduce productivity and increase errors. We’ve found some research that spells out exactly how much, and have some recommendations to reduce the issues.
Tags: labor, ROI
Posted in Safety & Ergonomics|
Moving, Reusing and Reconfiguring Conveyor Systems
December 11, 2018
by Scott Stone
Some conveyors are specifically modular. They’re meant to be moved around, plugged in and reconfigured. But most conveyors are semi-permanent, and occupy space for extended periods of time. When you want to re-use existing conveyors in new roles, move all or part of a system between facilities, or just reconfigure an area using the equipment you already have, you can save money, but there are some things to know to help ensure everything works smoothly.
Tags: ROI
Posted in Conveyor Optimization|
Ways to Increase Order Picking Speed
December 4, 2018
by Scott Stone
Years ago, direct-to-customer fulfillment was a niche business, dominated by catalog companies. Most distribution was mostly retail-oriented, with pallets of items shipping to store locations rather than to millions of front porches. Sometimes, retail brands would allow customers to order at stores and have their purchases shipped directly to their homes, but it wasn’t nearly as common. Today, speed from placement to shipment has become critical. Let’s dive into some ways you can improve this crucial warehouse metric.
Tags: conveyors, ROI, ecommerce
Posted in Order Picking & Fulfillment|
A Guide for Conveyor Proposals & Specifications
August 9, 2018
by Scott Stone
Conveyors are a critical part of warehousing operations, but there are many options, providers and variables. To help clear that up, we have created a quick download for your use. Let’s break down what you need to know beyond the obvious.
Tags: ROI
Posted in Conveyor Optimization|
Dealing with Warehouse Labor Shortages
July 26, 2018
by Scott Stone
If you run a distribution center, factory or warehouse, it’s not news to you that labor is in tight supply. Demands is up, and workers — particularly skilled, motivated, productive ones — have more options than ever. E-commerce has transformed the business, with constantly-escalating demand for pickers, packers, assembly workers, drivers and warehouse labor. With national unemployment rates below 4%, many other industries are competing with you for the same labor pool. What can you do to cope with these issues?
Tags: labor, ROI, ecommerce
Posted in Warehousing & Distribution|
10 Tips: Pick-to-Light Systems for Order Fulfillment
March 16, 2017
by Scott Stone
Light-directed picking is the heavyweight champion when it comes to productivity gains, order picking speed, increased accuracy, and ease of operator development.
Because it’s 100% hands-free and requires no headpiece, it’s also highly flexible for many challenging fulfillment operations. We’ve compiled ten ways to analyze your operation to determine if these systems would be a fit for you. Obviously, more specific information will be needed, but this should get you started.
We spoke with Lightning Pick’s Dave Broadfoot about the best ways to ensure you are making a good pick-to-light decision.
Tags: ROI, Order Picking & Fulfillment, pick to light, 10 tips
Posted in Automation, Labor & Efficiency|