2014 | Warehousing Insights | Material Handling Systems - Part 3
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Additions to Improve Your Pallet Storage

August 22, 2014

Pallet Rack with Safety Netting

People store all kinds of things on pallet rack – from truck engines to fine jewelry. How do you protect valuable goods from being accessed by unauthorized personnel? What about inventory toppling off the back of the rack into an aisle where workers are?

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Posted in Pallet & Warehouse Racks|

How to Measure and Improve Industrial Storage Space Efficiency

August 18, 2014

Warehouse racks in a layout

All too often, companies struggle because the size of their warehouse is considered in the planning stage, but not the efficient use of that space.

A facility is purchased or leased with the desired set of characteristics, and then work begins. There are significant opportunities in many operations to size up the business mix, order trends, product slotting and facility layout in a way that helps improve everything from storage density to pick rates to error rates to labor costs. But first we must know the total storage potential of the facility, and work backwards from there.

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Posted in Space Optimization & Planning|

Guard Rail: When, Where and What

August 15, 2014

Forklift stopped by guardrail

Choosing guard rail can be confusing unless you understand clearly what kinds of conditions you are protecting against and what assets you are protecting. Whether it be fall protection for workers or asset protection from industrial vehicle usage, there is a guard rail that fits that need.

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Posted in Safety & Ergonomics|

Warehouse Safety Sensor Systems: Which Fits Your Needs?

August 8, 2014

Potential Collision

Safety is a major issue in most industrial environments – especially those where industrial traffic like forklifts, AGV’s and other vehicles mingle with workers on foot. There are just too many ways people can get hurt; too many chances for things to suddenly go wrong. That’s why including some automated safety sensor systems in a facility can make a life and death difference on a day-to-day basis.

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Posted in Forklift - Pedestrian Safety|

The Relationship between Safety and Facility Layout

August 4, 2014

 

warehouse-space

Facility layout is a complex and sometimes frustrating process. You’re often limited by budget, space, time, or scheduling beyond your control. What factors should you consider when you allocate space, either in a new facility or a redesigned one? Facilities are sometimes designed without consideration for the space EHS compliance may consume. When that happens, your usable footprint shrinks, leading to a production facility that isn’t truly space-optimized.

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Posted in Safety & Ergonomics|

Video: 24-Volt Roller Conveyors “Simplify Everything”

July 24, 2014

When you look at your next live roller conveyor system, it’s smart to look at new advances. Hytrol’s e24 conveyor is one of the most important new product introductions in many years. It’s difficult to understate how this conveyor can enhance operations, but here is a quick summary of the advantages.

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Posted in Conveyor Optimization|

Curtains and Dividers Help Retain Climate, Protect Products

July 18, 2014

When I was a kid, on rainy days my friends and I used  kitchen chairs, old blankets and lots of clothespins and built our own special space for imaginary adventures. Our rag-tag shelter was temporary, but gave us the sensation of being in our own little world. Frequently, in manufacturing and warehousing facilities, work zones and independent departments need separation from the larger whole for either safety or autonomy purposes, and there are products out there that answer those needs. Products like curtain walls, acoustic walls, thermal barriers and welding screens. Read the rest of this entry »

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Posted in Safety & Ergonomics|

You Must Control Access to Your Facility

July 2, 2014

Driver's Cage

Above: a driver security cage, which allows entry into a dock area door, but restricts access within the facility

It’s difficult enough to handle the people who are supposed to be in your plant every day, much less visitors. Even those you invite.

The problem has two components: safety and security. From a safety standpoint, you have no idea how an untrained guest might behave. That guest may not know which machines are dangerous. He may not know to use your specified pedestrian walkways, wear steel toe boots, or stay clear of running conveyors. He doesn’t have your safety training. From a security standpoint, guests can be problematic from a number of angles. A plant visitor who has access to storage areas has access to inventory. With even the cheapest of phones now having good cameras and video built in, a guest may photograph something you don’t want made public. That guest could also damage something, accidentally or otherwise. There are lots of wrinkles.

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Posted in Security|

Order Picking: Optimizing and Storing Slow Movers

June 18, 2014

Order picking slow movers in a shelving row

The focus when it comes to order picking is usually (and justifiably) on the fastest-moving product. You slot your warehouse for fast movers. You pareto-focus on the 20% of the product that generates 80% of the business, as you should. But it’s also useful to consider the slow-moving inventory and pick locations. Simply putting the slowest movers in the least accessible area may make them consume more order picking time and storage space than necessary.

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Posted in Order Picking & Fulfillment|

Innovations in High Density Storage

June 13, 2014

SpeedCell Dynamic High Density Storage

Ever find yourself wondering how you can get more out of your pallet rack? Do you have goods that take up very little space, but your pick operations don’t call for entire pallets full of the product? Then you might need to look at ways to achieve more density in your storage, and we’ve recently found a gem of a product that can help you out. It’s called Dynamic High Density Storage and it’s made by SpeedCell.

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Posted in Pallet & Warehouse Racks|

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