With the focus on plant security the last few years, it’s little wonder that companies are outfitting their warehouses with security partitions and cages for high-value inventory, restricted access areas, tool cribs, and other places where more physical control of the property is needed. They are superb in these functions, keeping tools, components and inventories safe for a relatively low cost vs. other kinds of security measures.
Wire Security Cages: Welded vs. Woven
Tags: security, warehouse storage, theft prevention, inventory control
Posted in Security|
Gravity Conveyor: How Many Skatewheels do You Need?
Gravity skate wheel conveyor is probably the most economical conveyor option around for quick, portable movement of lightweight boxes, totes, or trays.
You see it used in shipping & receiving areas, in assembly operations, or as a transitional piece between workstations and powered conveyor lines. You can even slap casters on it for a conveyor that can be rolled in & out of use areas. We even plug it into gravity flow racks to create heavier-duty, FIFO flow storage.
For such a simple piece of conveying equipment — in fact the simplest — errors can and do crop up when it’s ordered incorrectly.
Tags: Conveyor, warehousing, Material Handling, Hytrol
Posted in Conveyor Optimization|
Warehouse Space Savings: Consolidate from Shelf Bins into Modular Storage
This is a series of posts we’ll be making about saving space in your facility. There are plenty of ways to better utilize space, and some of them might fit your circumstances while others certainly won’t. In today’s challenging business climate, it is particularly critical to use space wisely in your facility.
Tags: warehousing, materials handling, saving space, modular storage systems
Posted in Space Optimization & Planning|
RMI Announces R-Mark for Welded Wire Rack Decking
The Material Handling Industry of America recently announced that the RMI (Rack Manufacturers Institute) has certified several manufacturers of wire rack decking “R-Mark” compliant, meaning that these companies have conformed to the Institute’s testing and utilization standards.
Read the rest of this entry »
Tags: industrial storage, warehousing, Material Handling, Pallet Rack, wire decking
Posted in Pallet & Warehouse Racks|
How to Quadruple the Number of Pick Faces in Carton Flow
When your load is case-picked, relatively light, and smooth, column flow racks allow you to create storage density and increase the number of pick faces.
Tags: Material Handling, distribution center, Carton flow rack, gravity flow systems, Order Picking & Fulfillment, warehousing
Posted in Order Picking & Fulfillment|
Can Your Floor Bear the Weight of a New Mezzanine?

Be sure your floor can handle a structure – and all the weight or activity planned for that structure
We’ve created an informative article you should check out if you are thinking of installing a mezzanine in your facility.
When implementing an Industrial Equipment Platform (mezzanine) be sure that you are not putting too much stress or weight on the floor of the building. Too much weight will cause the floor to crack – or worse. This article tells you how to calculate the correct load capacity and column spacing for any new structural mezzanine project. Floor capacity depends on the thickness of the concrete, but that’s not the end of the story. It also matters how much the soil underneath the slab will compress.
Click “Calculating Mezzanine Floor Capacities” to get the whole story…
Tags: warehousing, Material Handling, order fulfillment, Mezzanines, industrial storage, productivity, work platforms
Posted in Mezzanines & Industrial Platforms|
A Vinyl Strip Door Configuration Guide
At this time of the year, many companies find the need to maintain open access to dock doors and warehouses without letting heat and other environmental controls escape into the cold. The obvious solution has been to install vinyl strip doors, which allow easy access to foot and lift truck traffic while they also keep climate-controlled air in – and cold air out.
Tags: strip doors, debris barriers, Supply Chain, warehouse safety, climate control, plastic strip doors
Posted in Docks & Shipping|
Pallet Frames and Overall Capacities
Since overloading is a common source of pallet rack collapses, (in fact misapplication, including capacity issues, is the top cause) it’s important to understand how much weight your rack – not just your beams – can bear.
Tags: safe rack loading, Material Handling, Pallet Rack, rack capacity
Posted in Pallet & Warehouse Racks|
When it Comes to Order Picking, Don’t Walk the Walk
Three areas – picking, packing and returns – incur anywhere from 60% to 80% of labor costs in your typical distribution operation. 60% of the average pickers’ time is spent walking. Not picking, not packing, not checking for quality and accuracy – walking. This is an activity that cannot add value to your operation or to your customers, so you should strive to eliminate it whenever possible. Not only does it waste time, it makes people tired, and tends to cause a loss in focus and can increase error rates.
Tags: order fulfillment, labor, product slotting, carton flow racks, ergonomics
Posted in Order Picking & Fulfillment|
How to Intermingle New & Used Pallet Rack Components
When you are running an operation with lots of racking, it isn’t uncommon to have to replace an occasional upright or beam, or to add new bays onto an existing row. Sometimes you cannot avoid it, as the rack was purchased years ago, by someone else, or from a source you can’t even locate. It might be that you bought used rack and need to fill some gaps in, or it may be perfectly good, 10-year old rack that just needs some damaged components replaced.
This is done all the time, and although it isn’t an optimum situation for rack stability and safety, you can minimize the issues by following the following guidelines:
Tags: uprights, warehousing, Material Handling, Pallet Rack, warehouse safety, storage, industrial accident prevention, beams
Posted in Pallet & Warehouse Racks|