Scott Stone | Warehousing Insights | Material Handling Systems - Part 44
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Wire Security Cages: Welded vs. Woven

April 22, 2009

Photo with welded wire mesh on the left and woven wire mesh on the right, a visual comparison.

With the focus on plant security the last few years, it’s little wonder that companies are outfitting their warehouses with security partitions and cages for high-value inventory, restricted access areas, tool cribs, and other places where more physical control of the property is needed. They are superb in these functions, keeping tools, components and inventories safe for a relatively low cost vs. other kinds of security measures.

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Posted in Security|

Gravity Conveyor: How Many Skatewheels do You Need?

March 6, 2009

Warehouse

Gravity skate wheel conveyor is probably the most economical conveyor option around for quick, portable movement of lightweight boxes, totes, or trays.

You see it used in shipping & receiving areas, in assembly operations, or as a transitional piece between workstations and powered conveyor lines. You can even slap casters on it for a conveyor that can be rolled in & out of use areas. We even plug it into gravity flow racks to create heavier-duty, FIFO flow storage.

For such a simple piece of conveying equipment — in fact the simplest — errors can and do crop up when it’s ordered incorrectly.

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Posted in Conveyor Optimization|

Warehouse Space Savings: Consolidate from Shelf Bins into Modular Storage

February 14, 2009

shelving system with modular drawers

This is a series of posts we’ll be making about saving space in your facility. There are plenty of ways to better utilize space, and some of them might fit your circumstances while others certainly won’t. In today’s challenging business climate, it is particularly critical to use space wisely in your facility.

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Posted in Space Optimization & Planning|

RMI Announces R-Mark for Welded Wire Rack Decking

February 11, 2009

pallet rack wire decking

The Material Handling Industry of America recently announced that the RMI (Rack Manufacturers Institute) has certified several manufacturers of wire rack decking “R-Mark” compliant, meaning that these companies have conformed to the Institute’s testing and utilization standards.
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Posted in Pallet & Warehouse Racks|

How to Quadruple the Number of Pick Faces in Carton Flow

December 26, 2008

order picking line with flow storage
When your load is case-picked, relatively light, and smooth, column flow racks allow you to create storage density and increase the number of pick faces.

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Posted in Order Picking & Fulfillment|

Can Your Floor Bear the Weight of a New Mezzanine?

December 13, 2008

structural mezzanine

Structural mezzanine drawing
Be sure your floor can handle a structure – and all the weight or activity planned for that structure

We’ve created an informative article you should check out if you are thinking of installing a mezzanine in your facility.

When implementing an Industrial Equipment Platform (mezzanine) be sure that you are not putting too much stress or weight on the floor of the building. Too much weight will cause the floor to crack – or worse. This article tells you how to calculate the correct load capacity and column spacing for any new structural mezzanine project. Floor capacity depends on the thickness of the concrete, but that’s not the end of the story. It also matters how much the soil underneath the slab will compress.

Click “Calculating Mezzanine Floor Capacities” to get the whole story…
Freestanding Mezzanine inquiry

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Posted in Mezzanines & Industrial Platforms|

A Vinyl Strip Door Configuration Guide

December 3, 2008

strip door mount

At this time of the year, many companies find the need to maintain open access to dock doors and warehouses without letting heat and other environmental controls escape into the cold. The obvious solution has been to install vinyl strip doors, which allow easy access to foot and lift truck traffic while they also keep climate-controlled air in – and cold air out.

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Posted in Docks & Shipping|

Pallet Frames and Overall Capacities

November 20, 2008

pallet rack system in a warehouse

Since overloading is a common source of pallet rack collapses, (in fact misapplication, including capacity issues, is the top cause) it’s important to understand how much weight your rack – not just your beams – can bear.

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Posted in Pallet & Warehouse Racks|

When it Comes to Order Picking, Don’t Walk the Walk

November 3, 2008

warehouse workers walking

Three areas – picking, packing and returns – incur anywhere from 60% to 80% of labor costs in your typical distribution operation. 60% of the average pickers’ time is spent walking. Not picking, not packing, not checking for quality and accuracy – walking. This is an activity that cannot add value to your operation or to your customers, so you should strive to eliminate it whenever possible. Not only does it waste time, it makes people tired, and tends to cause a loss in focus and can increase error rates.

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Posted in Order Picking & Fulfillment|

How to Intermingle New & Used Pallet Rack Components

October 3, 2008

warehouse manager making notes

rack connection

When you are running an operation with lots of racking, it isn’t uncommon to have to replace an occasional upright or beam, or to add new bays onto an existing row. Sometimes you cannot avoid it, as the rack was purchased years ago, by someone else, or from a source you can’t even locate. It might be that you bought used rack and need to fill some gaps in, or it may be perfectly good, 10-year old rack that just needs some  damaged components replaced.

This is done all the time, and although it isn’t an optimum situation for rack stability and safety, you can minimize the issues by following the following guidelines:

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Posted in Pallet & Warehouse Racks|

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