A few months ago, we posted a Guide to Vertical Reciprocating Conveyors (you might find it useful if you’re looking at any application that moves a load up and down at least one level integrated with a shaft, mezzanine or other area). That guide includes the following questions, should be helpful as you move ahead with your project.
10 Questions: Vertical Reciprocating Conveyor Specification
Tags: vrc, mezzanine lifts, Automation, warehousing, Material Handling, vertical lifts
Posted in Lifting & Lift Systems|
More Pallet Rack Safety Tips
Safety in warehouses tends to be greatly about the interactions between forklifts, pallet racks, people and stored products. This list of rack safety tips is part of our ongoing efforts to help warehouses operate safely and efficiently.
Tags: Material Handling, Pallet Rack, warehouse safety, storage, industrial accident prevention
Posted in Pallet & Warehouse Racks|
Wire Pallet Rack Deck Capacities: What You Need to Know
Craig Chamberlain has an article over at the MHEDA Edge website that you need to read if you use pallet rack wire decking.
Here’s the money quote:
“Decking can, and often does, directly bear the total weight of the application’s load and transfers that load to the beams of the pallet rack. Regardless of the weight-bearing capacity of the rack’s beams, an improperly overrated deck can and will jeopardize the load-bearing capacity of the entire system and result in a failure.”
Tags: facilities maintenance, wire rack decking, Material Handling, Pallet Rack, OSHA, warehouse safety
Posted in Pallet & Warehouse Racks|
Palletizer Perspectives: Is Palletizing Suitable for My Operation?
With the growing popularity of automating the palletizing function, we arranged an interview with vonGAL, a leading manufacturer who has the largest installed base of palletizers in the country. Bobby Edmond is vonGAL’s Director of Applications, and has been in the business for 25 years. He has seen applications in a wide range of industries, and in companies large and small. I asked him if he would take time to share his thoughts, and answer a few questions of interest to those that might be considering palletizing for the first time.
Tags: Factory Automation, warehousing, Material Handling, shipping, order fulfillment, Palletizers, palletizing
Posted in Automation, Labor & Efficiency|
Options for Mobile Weighing Technologies in the Warehouse
In dynamic distribution environments, accurate, fast weighing, counting, and dimensioning systems are more important than ever. This is particularly true in 3PLs and other operations where needs often change. Getting it right, and getting it quickly has become increasingly more important. One way is to utilize the newer mobile weighing systems on the market today.
Tags: industrial weighing systems, inventory accuracy, warehousing, Material Handling, scales
Posted in Warehousing & Distribution|
How to Minimize Forklift Impacts on Pallet Racks
Pallet racks take a beating over time. They get loaded with exceptionally heavy pallets, by exceptionally powerful lift trucks over and over throughout the course of years. Chances are that if you have pallet rack in your warehouse, it’ll get hit at some point. When it does, inspecting (and generally replacing) it is your best course of action. But what about avoiding that hit, or its dangerous aftermaths in the first place?
Tags: Material Handling, Pallet Rack, OSHA, warehouse safety, facilities maintenance
Posted in Pallet & Warehouse Racks|
Palletizers: Ergonomics and Justification
As interest continues to grow in automated palletizing, let’s take a brief look at a few of the issues surrounding these applications.
Over the next couple of months, I’ll be providing a handful of blog postings relative to palletizers. We will begin with what is driving the growth in the use of these products, then a look at basic systems, cost estimates, what you can expect from a properly applied palletizer system, and then share specifics from a couple of actual implementations in distribution centers. If you are experienced in palletizer systems, you will likely be familiar with much of what is covered here. If you are new to palletizing, or considering your first system, hopefully, this information will help you understand what the issues are and how you can navigate them.
Tags: Factory Automation, warehousing, Material Handling, shipping, order fulfillment, Palletizers, palletizing, ergonomics
Posted in Automation, Labor & Efficiency|
Comparing Gravity Flow Rack Types
Walk into any order fulfillment operation, and you will see gravity flow rack.
The reason is obvious–it’s one of the best ways to pick orders utilizing first-in, first-out principles. It used to be that there was one kind of the stuff, the plastic-wheel tracks, but these days the choices are more diverse than ever. For the most part, these flow rack types act the same; they decline toward the picker and boxes or totes or even larger components flow toward him. They’re restocked from the rear and picked from the front onto a takeaway conveyor line, a cart, workstation, or another step in the process.
Tags: gravity flow rack, distribution center, Unex, Keneco, Conveyor, picking systems, warehousing, Material Handling, Hytrol, order fulfillment, Supply Chain, carton flow
Posted in Order Picking & Fulfillment|
Modular Storage Considerations
Something we often recommend to save space for our clients is modular drawer storage — for certain operations, in particular those with components, assorted small parts, hardware, or even tool storage, we’re talking about recouping 50% -70% of floor space. Once people have ’em, they love ’em.
But there is more than one way to skin that cat. You can configure different kinds of cabinets to do different jobs. There are hundreds of possible combinations of drawer styles and sizes. Another wrinkle is what happens when you can merge the drawers with steel shelving. It can be new, it can be some you are already using. It begs the question: when is it better to have a cabinet, and when is it better to use shelving and compartmentalized drawer inserts?
Tags: Industrial Shelving, small parts, modular storage, warehousing, Material Handling, security, space savings, tool storage
Posted in Storage, Organization & Workstations|
Tips to Fight Summer Heat in the Warehouse
There are many issues of productivity and safety that are stressed as the heat rises. As temperatures start to rise, it gets particularly hot in industrial facilities, warehouses, shops, and distribution centers where air conditioning isn’t always present, extremely costly, or very effective. Experts say that employee productivity increases when ambient temperatures are comfortable and plummets when they aren’t. Error rates climb and safety is compromised as workers fight through hot, sweaty conditions. Here are some ways you can go about combating the rigors of summer.
Tags: industrial safety, heat stress, heat exhaustion, industrial fans, climate control, fans, Conveyor, warehousing, Material Handling
Posted in Safety & Ergonomics|