Scott Stone | Warehousing Insights | Material Handling Systems - Part 45
Cisco-Eagle Logo

10 Questions: Vertical Reciprocating Conveyor Specification

September 23, 2008

vertical conveyors of several types

A few months ago, we posted a Guide to Vertical Reciprocating Conveyors (you might find it useful if you’re looking at any application that moves a load up and down at least one level integrated with a shaft, mezzanine or other area). That guide includes the following questions, should be helpful as you move ahead with your project.

Read the rest of this entry »

Tags: , , , , ,
Posted in Lifting & Lift Systems|

More Pallet Rack Safety Tips

September 9, 2008

Row of pallet rack storage

Safety in warehouses tends to be greatly about the interactions between forklifts, pallet racks, people and stored products. This list of rack safety tips is part of our ongoing efforts to help warehouses operate safely and efficiently.

Read the rest of this entry »

Tags: , , , ,
Posted in Pallet & Warehouse Racks|

Wire Pallet Rack Deck Capacities: What You Need to Know

August 17, 2008

pallet rack wire decking

Craig Chamberlain has an article over at the MHEDA Edge website that you need to read if you use pallet rack wire decking.

Here’s the money quote:

“Decking can, and often does, directly bear the total weight of the application’s load and transfers that load to the beams of the pallet rack. Regardless of the weight-bearing capacity of the rack’s beams, an improperly overrated deck can and will jeopardize the load-bearing capacity of the entire system and result in a failure.”

Read the rest of this entry »

Tags: , , , , ,
Posted in Pallet & Warehouse Racks|

Palletizer Perspectives: Is Palletizing Suitable for My Operation?

August 4, 2008

Palletizer - palletized cans

With the growing popularity of automating the palletizing function, we arranged an interview with vonGAL, a leading manufacturer who has the largest installed base of palletizers in the country. Bobby Edmond is vonGAL’s Director of Applications, and has been in the business for 25 years. He has seen applications in a wide range of industries, and in companies large and small. I asked him if he would take time to share his thoughts, and answer a few questions of interest to those that might be considering palletizing for the first time.

Read the rest of this entry »

Tags: , , , , , ,
Posted in Automation, Labor & Efficiency|

Options for Mobile Weighing Technologies in the Warehouse

July 11, 2008

Mobile weighing systems

In dynamic distribution environments, accurate, fast weighing, counting, and dimensioning systems are more important than ever. This is particularly true in 3PLs and other operations where needs often change. Getting it right, and getting it quickly has become increasingly more important. One way is to utilize the newer mobile weighing systems on the market today.

Read the rest of this entry »

Tags: , , , ,
Posted in Warehousing & Distribution|

How to Minimize Forklift Impacts on Pallet Racks

July 3, 2008

Pallet rack and forklift in a warehouse

Pallet racks take a beating over time. They get loaded with exceptionally heavy pallets, by exceptionally powerful lift trucks over and over throughout the course of years. Chances are that if you have pallet rack in your warehouse, it’ll get hit at some point. When it does, inspecting (and generally replacing) it is your best course of action. But what about avoiding that hit, or its dangerous aftermaths in the first place?

Read the rest of this entry »

Tags: , , , ,
Posted in Pallet & Warehouse Racks|

Palletizers: Ergonomics and Justification

June 30, 2008

Conveyors induct pallets into a palletizer.

As interest continues to grow in automated palletizing, let’s take a brief look at a few of the issues surrounding these applications.

Over the next couple of months, I’ll be providing a handful of blog postings relative to palletizers. We will begin with what is driving the growth in the use of these products, then a look at basic systems, cost estimates, what you can expect from a properly applied palletizer system, and then share specifics from a couple of actual implementations in distribution centers. If you are experienced in palletizer systems, you will likely be familiar with much of what is covered here. If you are new to palletizing, or considering your first system, hopefully, this information will help you understand what the issues are and how you can navigate them.

Read the rest of this entry »

Tags: , , , , , , ,
Posted in Automation, Labor & Efficiency|

Comparing Gravity Flow Rack Types

June 15, 2008

Carton flow rack system for order picking

Walk into any order fulfillment operation, and you will see gravity flow rack.

The reason is obvious–it’s one of the best ways to pick orders utilizing first-in, first-out principles. It used to be that there was one kind of the stuff, the plastic-wheel tracks, but these days the choices are more diverse than ever. For the most part, these flow rack types act the same; they decline toward the picker and boxes or totes or even larger components flow toward him. They’re restocked from the rear and picked from the front onto a takeaway conveyor line, a cart, workstation, or another step in the process.

Read the rest of this entry »

Tags: , , , , , , , , , , ,
Posted in Order Picking & Fulfillment|

Modular Storage Considerations

June 4, 2008

modular drawer - compartmental industrial drawersSomething we often recommend to save space for our clients is modular drawer storage — for certain operations, in particular those with components, assorted small parts, hardware, or even tool storage, we’re talking about recouping 50% -70% of floor space. Once people have ’em, they love ’em.

But there is more than one way to skin that cat. You can configure different kinds of cabinets to do different jobs. There are hundreds of possible combinations of drawer styles and sizes. Another wrinkle is what happens when you can merge the drawers with steel shelving. It can be new, it can be some you are already using. It begs the question: when is it better to have a cabinet, and when is it better to use shelving and compartmentalized drawer inserts?

Read the rest of this entry »

Tags: , , , , , , ,
Posted in Storage, Organization & Workstations|

Tips to Fight Summer Heat in the Warehouse

May 28, 2008

Manufacturing_Facility

There are many issues of productivity and safety that are stressed as the heat rises. As temperatures start to rise, it gets particularly hot in industrial facilities, warehouses, shops, and distribution centers where air conditioning isn’t always present, extremely costly, or very effective. Experts say that employee productivity increases when ambient temperatures are comfortable and plummets when they aren’t. Error rates climb and safety is compromised as workers fight through hot, sweaty conditions. Here are some ways you can go about combating the rigors of summer.

Read the rest of this entry »

Tags: , , , , , , , ,
Posted in Safety & Ergonomics|

Read our customer reviews