Since Hytrol rolled out the e24â„¢ 24-volt motor conveyor in 2008 at Pack Expo at the Cisco-Eagle booth, we have implemented many projects with the new technology. In fact, it has become 18% of power roller conveyor sales since then. Many manufacturers have copied the concept as well. Its advantages and cost savings are well documented, but this comparison takes it a step farther for several existing types of conveyors.
Posted in Conveyor Optimization|
Everyday functions of most warehouses and industrial operations fall within the realm of manual material handling–constant lifting, bending, stretching, reaching, pushing and otherwise manipulating materials by physical force. People are moving cartons, picking orders, reaching for packing materials and performing other tasks. Manual material handling contributes to musculoskeletal disorders, to the tune of more than 500,000 reported annual reported cases of strains and stress in shoulders, backs, arms and legs.
While you can never eliminate it, you can reduce the worst aspects of it. Let’s dive into some ways.
Tags: industrial safety, ergonomics, lifting, manual material handling, musculoskeletal
Posted in Safety & Ergonomics|
Like the Paul Simon song goes, there are 50 ways to pick an order—except in reality there are far more.
With such a variety of methods, processes, technologies and equipment options out there, it can be challenging to determine the best ways to improve order processing efficiency and productivity. In this article, LIDD’s Charles Fallon discusses 10 ways for distribution center managers to boost their order picking crew’s performance.
Read the rest of this entry »
Tags: Automation, productivity, labor
Posted in Order Picking & Fulfillment|
Carton flow expedites pick operations by making stock accessible in an easily replenished first-in/first-out pattern. Gravity flow racks can reduce labor costs up to 75% in pick operations compared to static storage picking by delivering cartons and split case goods to the pick aisle rather pickers pulling from the static pallet rack storage. It is a commonly used storage/picking method in many operations, but there are many options and types of flow storage available. Which fits your need best?
Tags: pick shelving, mobile tilt shelving, rail flow, gravity carton flow, roller track, skate wheel bed flow
Posted in Order Picking & Fulfillment|
Most operations maintain at least some numbers on the most critical aspects of the business. For order picking operations, you might track number of orders picked per day, hours per pick, cost-per-pick, on-time rates — and error rates. The question is this: how accurate are those numbers? For instance, if your system reports 50 order picking errors a week, does that represent half your errors? All of them? Most of them? It’s can be difficult to understand.
Posted in Order Picking & Fulfillment|
Steel guard rail is one of the best–and most economical–accident prevention tools in a facility’s safety arsenal. It helps keep workers safe from forklift traffic, protects valuable equipment from potential damage, and even guards ends of pallet rack rows. But there may be times when you need forklift or cart access to protected areas (or simply don’t want to step over or around railing). How do you handle those situations? How often are you having to remove your guard rail and then reassemble? There’s a better way available — lift-out rail systems.
Tags: Lift-out guard rail, lift-out/drop-in, drop-in, access point, lift-out, guard rail systems
Posted in Safety & Ergonomics|
When your conveyor motor stops working, do you know what you need to know to replace it quickly? How do you even know what the original motor was rated?
Tags: frame size, voltage, motor, single phase, 3-phase, Baldor, replacement motor, Conveyor, enclosure, electric motor, horsepower, rpm
Posted in Conveyor Optimization|
Transportation management solutions are no longer just for moving freight at the lowest possible cost. Companies are using effective transportation management as a competitive advantage tool in the ever-challenging economic and commercial landscape. Additionally, shippers are now seeing both internal and outsourced transportation management solutions less as a commodity and more as a collaborative relationship between themselves and carriers as well as third party logistics services providers (3PLs).
Tags: logistics, transportation management
Posted in Docks & Shipping|
I received a newsletter the other day that really hit home during this busy Christmas season. It was about keeping warehouse order pickers motivated in their work and I thought, “That’s really key during peak seasons when highly stressed workers can get burned out quickly.” So, how do you keep order pickers moving when they’re already under the gun?
Tags: warehousing, order fulfillment, worker safety, worker satisfaction, motivation, performance improvement
Posted in Order Picking & Fulfillment|
When comparing different methods of storing and accessing pallet loads on rack, the choices can be complex.
Do I go with Push-Back Rack using gravity feed to deliver loads to the front edge? What about the loss of vertical space? What if something gets hung up? How about Drive-In Rack? Do I trust my forklift drivers to maneuver carefully enough? What would a rack collapse cost me?
Tags: space savings, storage
Posted in Pallet & Warehouse Racks|
