Cliff Holste at Supply Chain Digest (opens in a new window) has a good piece on ways to improve picking productivity.
Distribution centers will benefit from emerging automated case picking technologies, but those don’t fit for every operation, at every level. They’re also expensive upgrades, so your ROI has to be considered as well.
Tags: Warehouse Management, warehousing, order fulfillment, distribution center, ROI, Order Picking & Fulfillment
Posted in Order Picking & Fulfillment|
There isn’t enough room at your average industrial workstation. In fact, many order pickers, packers, shippers, and other professionals might tell you that you could have a 10′ long workbench, and they’d still be squeezed for space. In a busy operation, it’s a constant battle between availability of materials and space for doing the actual work. So what’s the solution? A larger workbench top?
Tags: workstations, ergonomics, workbenches, order fulfillment, industrial safety
Posted in Storage, Organization & Workstations|
Three areas – picking, packing and returns – incur anywhere from 60% to 80% of labor costs in your typical distribution operation. 60% of the average pickers’ time is spent walking. Not picking, not packing, not checking for quality and accuracy – walking. This is an activity that cannot add value to your operation or to your customers, so you should strive to eliminate it whenever possible. Not only does it waste time, it makes people tired, and tends to cause a loss in focus and can increase error rates.
Tags: order fulfillment, labor, product slotting, carton flow racks, ergonomics
Posted in Order Picking & Fulfillment|
As interest continues to grow in automated palletizing, let’s take a brief look at a few of the issues surrounding these applications.
Over the next couple of months, I’ll be providing a handful of blog postings relative to palletizers. We will begin with what is driving the growth in the use of these products, then a look at basic systems, cost estimates, what you can expect from a properly applied palletizer system, and then share specifics from a couple of actual implementations in distribution centers. If you are experienced in palletizer systems, you will likely be familiar with much of what is covered here. If you are new to palletizing, or considering your first system, hopefully, this information will help you understand what the issues are and how you can navigate them.
Tags: palletizing, ergonomics, Factory Automation, warehousing, Material Handling, shipping, order fulfillment, Palletizers
Posted in Automation, Labor & Efficiency|
Walk into any order fulfillment operation, and you will see gravity flow rack.
The reason is obvious–it’s one of the best ways to pick orders utilizing first-in, first-out principles. It used to be that there was one kind of the stuff, the plastic-wheel tracks, but these days the choices are more diverse than ever. For the most part, these flow rack types act the same; they decline toward the picker and boxes or totes or even larger components flow toward him. They’re restocked from the rear and picked from the front onto a takeaway conveyor line, a cart, workstation, or another step in the process.
Tags: Unex, Keneco, Conveyor, picking systems, warehousing, Material Handling, Hytrol, order fulfillment, Supply Chain, carton flow, gravity flow rack, distribution center
Posted in Order Picking & Fulfillment|
