While warehouse robotics can be thought of as too futuristic, there are many e-commerce fulfillment applications being installed today that are set up to take full advantage of all they have to offer a facility. Some may be leery of this technology, but it would be a mistake to say that robotics would never apply to your warehouse.

Today’s robotic applications are all based on existing applications and technology, not uncharted research, and each generation of technology gets cheaper. Here are some important considerations when looking at applying warehouse robotics today.

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When you consider the various storage media and order picking methods, it’s critical to understand why some items are better picked in a variety of storage media, and accessed by the right type of picking authentication. The following table is a visual comparison of these alternatives.
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With the rapid increase in the pace of manufacturing and distribution, facilities that automate manual processes will increase their ROI and grow their bottom line.

Customer demand is ever-increasing, right along with the costs to service that demand. You want your warehouse to deliver faster and more efficient results without sacrificing production. You’re looking at automating components within your facility to produce this change. But how can you really get started?

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Light-directed picking is the heavyweight champion when it comes to productivity gains, order picking speed, increased accuracy, and ease of operator development.

Because it’s 100% hands-free and requires no headpiece, it’s also highly flexible for many challenging fulfillment operations. We’ve compiled ten ways to analyze your operation to determine if these systems would be a fit for you. Obviously, more specific information will be needed, but this should get you started.

We spoke with Lightning Pick’s Dave Broadfoot about the best ways to ensure you are making a good pick-to-light decision.

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Above: SAS Automation standardized bag-gripper

Palletizing is a standard material handling application for industrial robots, and bag palletizing is one of the most typical applications. Why? Because bag palletizing is simpler and easier than case palletizing. If your operation requires bag stacking/pallet loading – and you want to improve speed, reduce mistakes, and create a more ergonomic system, here are the things you need to know.

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More and more companies are adding various forms of robotics to their operations as they seek to improve productivity, enhance worker safety, and keep labor costs down. We recently spoke with Wes Garrett, Packaging Account Manager at FANUC America about robotics in the material handling industry. He provided some great information regarding cost of ownership, indicators robotics may benefit an operation, and trends in new technologies.

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We published an article in the third quarter of the MHEDA Journal, Automation and Labor: Can’t They Get Along? The point of that article is that for American labor, robots aren’t currently reducing employment so much as changing it. Automated industries tend to be more profitable and less vulnerable to offshoring and other job-reducing factors.

Our friends at AutoQuip brought up another point—that automated systems and lifts can add valuable years to the working lives of high-skill, aging employees.

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When it comes to warehousing operations, there are many ways to approach a continuous improvement project. You can automate, you can reorganize. You can employ a consultant. Three of the constant factors are time, standards, and data.

Here are some insights on each of these important areas:

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Carousels are a high performance order picking technology option, but only if you match them to the right operational needs and applications. If you are considering a carousel system for your operation, it’s important to understand when these “goods to person” picking systems are appropriate, and where manual picking might still work better for you. The real issue is, can you make a carousel, or any automated solution, outperform a good manual system?

The answer is: not always. Let’s look at ways you can push your project in the right direction.

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