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Information on the products and techniques to better store, handle, and move products in your facility.

Transferring onto belt conveyors

January 12, 2009

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Transferring onto belt conveyors isn’t recommended due to box tracking issues. When you use belt conveyor, boxes will probably drag the belt as they enter, which will push the belt toward the far side. (Above: boxes may cause tracking problems)

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If you can’t avoid using belt conveyors to transfer, the transferring conveyor should be positioned so that it overhangs the belt conveyor, as shown above. Boxes will drop onto the conveyor. If your load cannot be dropped, another solution may be necessary. For assistance with these kinds of transfers, contact us.

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How to quadruple the number of cases presented to pickers in your flow rack system

December 26, 2008

case flow racking in a distribution centerColumn flow racking is an innovation designed to present vertical columns of cartons to pickers. It works well for light cartons where flow storage and order picking are desired. You can stack cartons in each lane, allowing for more pick faces in the same space.

Although this system isn’t right for every application, it can provide a large number of pick faces for many types of case-picked product in the same space as regular flow racking.

See Column Flow Racking for more details and photos.

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Can Your Floor Bear the Weight of a New Mezzanine?

December 13, 2008

Structural mezzanineCisco-Eagle has created an informative article you should check out if you are thinking of installing a mezzanine in your facility. When implementing an Industrial Equipment Platform (mezzanine) be sure that you are not putting too much stress or weight on the floor of the building. Too much weight will cause the floor to crack – or worse. This article tells you how to calculate the correct load capacity and column spacing for any new structural mezzanine project. Floor capacity depends on the thickness of the concrete, but that’s not the end of the story. It also matters how much the soil underneath the slab will compress.

Click “Calculating Mezzanine Floor Capacities” to get the whole story…

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Posted in Manufacturing, Material Handling, Mezzanines, Safety & Ergonomics, Space Saving, Supply Chain, Warehousing| No Comments »

OSHA releases Forklift eTool

October 27, 2008

forklift-operation.jpgOSHA has released an eTool (which is basically just an informational web page) for powered lift trucks that you might find useful. It has drill-down information on the following categories:

  • Basic  Types and Fundamentals – The differing types and fundamentals of powered trucks
  • Operating the Forklift – the basic operating rules and safe work practices
  • Understanding the Workplace – how workplace conditions can affect safe operation
  • Training Assistance – operator training required by OSHA

This information specifically addresses OSHA’s Powered Industrial Truck requirements [29 CFR 1910.178]

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Posted in Lifts, Material Handling, News, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

WERC Houston Warehousing Seminar Rescheduled

October 8, 2008

Due to Hurricane Ike, the previous dates for the WERC (Warehouse Education Resource Council) were cancelled. The Council has rescheduled.  The new dates for this intensive 3-day seminar are November 10-12, 2008. WERC typically packs useful, solid information into their seminars, so if you’re in South Texas or feel like traveling there, this one may be worth your time. According to WERC, attendees will learn:

  • How to identify the precise problems that are the most troublesome in your warehouse
  • Which operations require your attention and how to prioritize work demands
  • Why leadership and communication skills are important to managing people, boosting morale, and solving labor/management conflicts
  • How to lay out your warehouse for good space utilization, material handling compatibility, and optimum flow efficiency
  • Which equipment and technology enablers best suit your operations for storage and handling as well as order picking and order selection.

See WERC.org for complete information. Those who registered previously do not need to re-register.

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Intermingling new & existing pallet rack parts

October 3, 2008

pallet rack beam and upright connectionWhen you are running an operation with lots of racking, it isn’t uncommon to have to replace an occasional upright or beam, or to add new bays onto an existing row. Sometimes you cannot avoid it, as the rack was purchased years ago, by someone else, from a source you can’t even locate. It might be that you bought used rack and need to fill some gaps in, or it may be perfectly good, 15-year old rack that just needs some expansion or damaged components replaced.

This is done all the time, and although it isn’t an optimum situation for rack stability and safety, you can minimize the issues by following the following guidelines:

Read the rest of this entry »

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Straight Conveyor Transfers: An Illustrated Application Guide

September 24, 2008

Straight conveyor transfer, roller to belt

This guide provides some quick tips to avoid snags, box tumbling, & hang-up’s when you’re transferring from one conveyor to another. Transfers are used to move a package from one conveyor to another, often in a longer line. Straight transfers are the most common type, used to connect individual conveyors in a longer line. Typically, these conveyors can be utilized in straight transfer applications:

Check it out: A guide to conveyor transfers

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Ten questions to ask when you’re considering a VRC (Vertical Reciprocating Conveyor) Lift

September 23, 2008

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A few months ago, we posted a Guide to Vertical Reciprocating Conveyors (you might find it useful if you’re looking at any application that moves a load up and down at least one level integrated with a shaft, mezzanine or other are). That guide includes the following questions, which you should be able to answer as you move ahead with your project.

Read the rest of this entry »

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Posted in Automation, Lifts, Manufacturing, Material Handling, Mezzanines, Space Saving, Warehousing| No Comments »

Incline conveyor application tips

August 7, 2008

Incline conveyor to mezzanine

Anyone who has dealt with material flow onto or off of a mezzanine, up onto a ceiling-mounted conveyor line, or between levels in a building understands just how useful – and how vital – incline conveyors can be. To help you think about how you might implement inclines into your operation, we’ve published the Hytrol guide to incline conveyors.

It’s illustrated and it’s a quick read. Tips include how to set the degree of incline, how to determine box tumbling, and a bit more. We also have some inclined conveyor video available.

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Palletizer Perspectives: Is Palletizing Suitable for My Operation?

August 4, 2008

Palletizer - palletized cans

With the growing popularity of automating the palletizing function, we arranged an interview with vonGAL, a leading manufacturer who has the largest installed base of palletizers in the country. Bobby Edmond is vonGAL’s Director of Applications, and has been in the business for 25 years. He has seen applications in a wide range of industries, and in companies large and small. I asked him if he would take time to share his thoughts, and answer a few questions of interest to those that might be considering palletizing for the first time.

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This article is part of a series of articles on Palletizers. Click on a link below to view one of the other articles.
  1. Palletizers: ergonomics and justification issues
  2. Palletizer Perspectives: Is Palletizing Suitable for My Operation?

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