You can see some of the mistakes happening in this video. Others aren’t so obvious.
This Forklift Accident Was Preventable
February 16, 2010
by Scott Stone
Tags: warehouse safety, pallet racks, forklift safety, industrial accident
Posted in Safety & Ergonomics|
Guide to Forklift Safety for Pedestrians
January 18, 2010
by Scott Stone
Take a few minutes to watch this video from WorkSafeBC on how to prevent forklift injuries from a pedestrian’s point of view.
As a pedestrian in a forklift environment, it’s your responsibility to keep yourself safe. Anyone who runs a warehouse or industrial facility understands the dangers, and drivers should be trained. Do you train the pedestrians, the order pickers, the managers, and vendors who sometimes roam your facility and are exposed to forklift traffic? Watch the video. It’s 12 minutes long, and worth every second.
Tags: warehousing, Pallet Rack, Manufacturing, industrial safety, warehouse safety, storage systems, forklift safety
Posted in Forklift - Pedestrian Safety|
How to Improve Order Picking without Automation
November 20, 2009
by Scott Stone
Cliff Holste at Supply Chain Digest (opens in a new window) has a good piece on ways to improve picking productivity.
Distribution centers will benefit from emerging automated case picking technologies, but those don’t fit for every operation, at every level. They’re also expensive upgrades, so your ROI has to be considered as well.
Tags: Warehouse Management, warehousing, order fulfillment, distribution center, ROI, Order Picking & Fulfillment
Posted in Order Picking & Fulfillment|
Ways to Protect Overhead & Dock Doors from Forklift Damage
November 4, 2009
by Scott Stone
Walk any warehouse, manufacturing facility, or commercial storage operation and you’ll almost always find two things: forklifts and dock doors.
If that building has been in place for any length of time, you’ll also find dinged, dented, ruined or replaced dock door guides, pallet rack frames, building columns, etc. While many operations take steps to use guard rails or bollards to shield their critical machinery, dock doors can be left out.
Posted in Safety & Ergonomics|
Get Your Pushback Rack Load Right
October 12, 2009
by Scott Stone
Push back rack systems are excellent high density storage solutions — perhaps the most economical way to squeeze space out of a crowded warehouse. All loads are stored and retrieved from the same aisle. This reduces the number of aisles needed in a facility, freeing up more space for storage. Aisles can take a great deal of space up in a typical warehouse, so by implementing a pushback pallet rack system, you essentially swap selectivity for space. Push back rack systems provide a Last-In-First-Out (LIFO) inventory rotation, so you have to be certain your load fits. If it does, congratulations — you’ve just saved a lot of space.
But there are issues that can arise when pushback rack is inappropriately specified or utilized.
Posted in Pallet & Warehouse Racks|
10 Steps to Supply Chain Sustainability
July 17, 2009
by Scott Stone
The Material Handling Industry of America has posted a video that may be helpful if you are starting the process of “greening” your supply chain.
Baby steps are important, especially at the plant level. For instance, in a recent Cisco-Eagle white paper (PDF), we point out the value of energy efficient conveyor motors. A thousand feet of conveyor outfitted with energy efficient motors could cut enough energy costs over five years to pay for 90% of the cost of the equipment. Also, besides its money savings and “green” profile, you are also saving on heat, which means the equipment may require less maintenance, and endure less wear and tear. It’s a win-win.
Tags: Sustainability
Posted in Warehousing & Distribution|
Reduce Cooling Costs with HVLS Fans
June 15, 2009
by Scott Stone
It’s summer, and it’s hot. No doubt, if you have an air-conditioned facility, your electric bills are headed someplace north of the top of the Eiffel Tower. HVLS (high volume, low speed) ceiling-mounted fans can reduce climate control costs, in particular when your facility is already air-conditioned.
Tags: fans, heat stress, heat exhaustion, industrial fans, cooling
Posted in Safety & Ergonomics|
Storage Efficiency: Shelves vs. Modular Drawers vs. Flow vs. Vertical Carousels
June 3, 2009
by Scott Stone
Storage systems are designed for different goals, but space efficiency is always important for growing and evolving warehouses and manufacturing facilities. Which storage equipment suits you, your application, product and needs?
Above: a visual comparison of space utilization featuring various methods. The vertical carousel provides the same amount of storage space as several rows of shelving or modular drawer storage. In this instance, the carousel saves over 1,400 square feet of floor space compared to shelving. Flow racks also compare favorably to shelving in terms of space utilization.
Tags: warehouse storage, space savings
Posted in Space Optimization & Planning|
Staged Shipments at Risk for Pilferage
May 25, 2009
by Scott Stone
The everyday stuff that hits many shipping docks may not be as organized, or to such a scale, but any operation that stores, ships or receives valuable items is at risk of being hit – or is already being hit to some degree. In the above case, an organized group of thieves working at a shipping dock would simply wait until after a supervisor finished checking outbound shipments and add more to them. Since the shipments sat on the docks for 90 minutes, it gave the pilferers plenty of time to work on this. They would place extra cases onto staged pallets and those would ship out on trucks driven by colluding drivers. The next day, the drivers would sell the extra product for cash and split the proceeds with their warehouse accomplices.
Tags: Industrial Security, inventory control, security
Posted in Security|
How to Position Workbench & Station Supplies for Order Pickers and Packers
May 4, 2009
by Scott Stone
There isn’t enough room at your average industrial workstation. In fact, many order pickers, packers, shippers, and other professionals might tell you that you could have a 10′ long workbench, and they’d still be squeezed for space. In a busy operation, it’s a constant battle between availability of materials and space for doing the actual work. So what’s the solution? A larger workbench top?
Tags: order fulfillment, industrial safety, workstations, ergonomics, workbenches
Posted in Storage, Organization & Workstations|