Walk any warehouse, manufacturing facility, or commercial storage operation and you’ll almost always find two things: forklifts and dock doors.
If that building has been in place for any length of time, you’ll also find dinged, dented, ruined or replaced dock door guides, pallet rack frames, building columns, etc. While many operations take steps to use guard rails or bollards to shield their critical machinery, dock doors can be left out.
Posted in Safety & Ergonomics|
Push back rack systems are excellent high density storage solutions — perhaps the most economical way to squeeze space out of a crowded warehouse. All loads are stored and retrieved from the same aisle. This reduces the number of aisles needed in a facility, freeing up more space for storage. Aisles can take a great deal of space up in a typical warehouse, so by implementing a pushback pallet rack system, you essentially swap selectivity for space. Push back rack systems provide a Last-In-First-Out (LIFO) inventory rotation, so you have to be certain your load fits. If it does, congratulations — you’ve just saved a lot of space.
But there are issues that can arise when pushback rack is inappropriately specified or utilized.
Posted in Pallet & Warehouse Racks|
Storage systems are designed for different goals, but space efficiency is always important for growing and evolving warehouses and manufacturing facilities. Which storage equipment suits you, your application, product and needs?
Above: a visual comparison of space utilization featuring various methods. The vertical carousel provides the same amount of storage space as several rows of shelving or modular drawer storage. In this instance, the carousel saves over 1,400 square feet of floor space compared to shelving. Flow racks also compare favorably to shelving in terms of space utilization.
Tags: warehouse storage, space savings
Posted in Space Optimization & Planning|
When things are staged at the dock, whether inbound or scheduled to be picked up, they’re particularly at risk for pilferage.
Any operation that stores, ships or receives valuable items is at risk of being hit – or is already being hit to some degree. Thieves working at a shipping dock may simply wait until after a supervisor finished checking outbound shipments and add more to them before they depart. Since the shipments can sit on the docks for 90 minutes or more, pilferers have time to work on this. And it’s extremely difficult to detect. When thieves place extra cases onto staged pallets and those can ship out on trucks driven by colluding drivers.
Tags: security, Industrial Security, inventory control
Posted in Security|
Next time you’re standing there wondering where you’re going to put an inbound shipment while your dock is stacked with empty pallets, look at those doors (or at the void above them)Â —Â the copious space between the top of the doors and the ceiling is unused. Multiply each door by that amount of space, and in many operations, we’re talking serious amounts of unused square footage.
The easy solution: find a use for it with over-dock-door storage. You can’t really rack heavy stuff up there without some significant structure. The best thing to consider is empty pallets, which take up a ton of room and are relatively lightweight. And usually, they’re all over the floor and always in your way. Empty pallets clutter up the shipping & receiving docks or can take up positions in your racks that would be better suited to full pallets of finished goods or incoming shipments.
Tags: industrial safety, dock doors, pallets, warehousing, Material Handling, Pallet Rack, space savings
Posted in Space Optimization & Planning|
Gravity skate wheel conveyor is probably the most economical conveyor option around for quick, portable movement of lightweight boxes, totes, or trays.
You see it used in shipping & receiving areas, in assembly operations, or as a transitional piece between workstations and powered conveyor lines. You can even slap casters on it for a conveyor that can be rolled in & out of use areas. We even plug it into gravity flow racks to create heavier-duty, FIFO flow storage.
For such a simple piece of conveying equipment — in fact the simplest — errors can and do crop up when it’s ordered incorrectly.
Tags: Material Handling, Hytrol, Conveyor, warehousing
Posted in Conveyor Optimization|
This is a series of posts we’ll be making about saving space in your facility. There are plenty of ways to better utilize space, and some of them might fit your circumstances while others certainly won’t. In today’s challenging business climate, it is particularly critical to use space wisely in your facility.
Tags: warehousing, materials handling, saving space, modular storage systems
Posted in Space Optimization & Planning|
